Workshop Manuals Factory service & repair Land Rover
01 Introduction02 General information03 General data04 Identification numbers05 Torque wrench settings06 Lifting and towing07 Capacities, fluids and lubricants08 Maintenance09 Engine - Td510 Engine - V811 Emission control - Td512 Emission control - V813 Engine management system - Td514 Engine management system - V815 Fuel delivery system - Td516 Fuel delivery system - V817 Cooling system - Td518 Cooling system - V819 Manifolds and exhaust systems - Td520 Manifolds and exhaust systems - V821 Clutch - Td522 Clutch - V823 Manual gearbox - R38024 Transfer box - LT230SE25 Automatic gearbox - ZF4HP22/2426 Propeller shafts27 Rear axle28 Front axle29 Steering30 Front suspension31 Rear suspension32 Brakes33 Restraint systems34 Doors35 Exterior fittings36 Interior trim components37 Screens38 Seats39 Sunroof40 Chassis and body dimensions41 Panel repairs42 Body sealing materials43 Corrosion prevention and sealing44 Painting45 Heating and ventilation46 Air conditioning47 Wipers and washers48 Charging and starting49 Lighting50 Body control unit51 Alarm system and horn52 Windows53 In car entertainment54 Harnesses55 Driving aids56 Navigation system57 Instruments
Land Rover Discovery II (UK)24 · Transfer box - LT230SE
24 · General

Gasket - rear output shaft housing

Make
Land Rover
Model
Discovery II (UK)
Section
Repairs › Gasket - rear output shaft housing
Transfer box - LT230SEGasket - rear output shaft housing
Diagram
  1. Fit new seal using tool LRT-41-012.
  2. Position drive flange, fit new felt and steel washers.
Position drive flange, fit new felt and steel washers.
  1. Position tool LRT-51-003 and tighten new drive flange nut to 148 Nm (109 lbf.ft).
  2. Position handbrake drum and tighten screw.
  3. Tighten brake shoe adjuster bolt to 25 Nm (18 lbf.ft) then loosen one and a half turns.
  4. Check that brake drum is free to rotate.
  5. Fit propeller shaft. PROPELLER SHAFTS, REPAIRS, Propeller shaft - front.
  6. Top-up transfer box oil. MAINTENANCE, PROCEDURES, Transfer box.

Gasket - rear output shaft housing

$% 41.20.55

Remove

Gasket - rear output shaft housing – $% 41.20.55
  1. Drain transfer gearbox oil. MAINTENANCE, PROCEDURES, Transfer box.
  2. Remove rear output shaft seal. TRANSFER BOX - LT230SE, REPAIRS, Seal - rear output shaft.
  3. Mark output shaft housing to main casing for assembly purposes.
  4. Note position of shoulder bolt, remove 6 bolts securing housing to main casing.

Refit

  1. Clean output shaft housing, mating face on main casing and sealant from bolt threads.
  2. Apply sealant, Part No. STC 3254 to mating flange on output shaft housing.
  3. Fit output shaft housing to main casing.
  4. Apply Loctite 290 to bolt threads.
  5. Fit output shaft housing bolts and tighten by diagonal selection to 45 Nm (33 lbf.ft).
  6. Fit rear output shaft seal. TRANSFER BOX - LT230SE, REPAIRS, Seal - rear output shaft.
  7. Fill transfer gearbox with oil. MAINTENANCE, PROCEDURES, Transfer box.

Parts & tools for this job For Land Rover Discovery

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