Range Rover P38
BMW DIESEL
17
REPAIR
Manual Vehicles:
99. Fit seal around gearbox remote housing to
transmission tunnel aperture.
100. Fit gear lever bolts. Tighten to
25 Nm. (18 lbf.ft)
101. Fit gaiter and ring. Secure with nuts.
102. Fit centre console.
See CHASSIS AND BODY,
Repair.
Automatic Vehicles:
103. Fit window switch pack.
See ELECTRICAL,
Repair.
Manual Vehicles:
104. Connect clutch flexible hose. Remove hose
clamp.
105. Secure flexible hose union to gearbox bracket
with clip.
106. Bleed clutch hydraulic system.
See CLUTCH,
Repair.
All Vehicles:
107. With assistance, position radiator/condenser
assembly.
108. Connect multiplugs to condenser cooling fans.
109. Engage radiator in lower mounting rubbers.
Secure with nuts and bolts.
110. Align air conditioning pipe to condenser fans.
Secure with nuts.
111. Remove plugs from air conditioning compressor
and pipes.
112. Fit new ’O’ rings to compressor pipes. Lubricate
’O’ rings with compressor oil. Connect to
compressor.
113. Fit compressor connection bolts. Tighten to
23
Nm (17 lbs.ft)
114. Remove plugs from air conditioning condenser
and pipes.
115. Fit new ’O’ rings to condenser pipes. Lubricate
’O’ rings with compressor oil. Secure pipes to
condenser. Tighten to
15 Nm (11 lbf.ft)
116. Fit washer bottle filler neck. Secure with bolt and
screw.
117. Remove plugs from power steering pump and
pipes.
118. Using new sealing washers, secure feed pipe to
power steering pump. Tighten to
30 Nm (22
lbf.ft)
119. Untie power steering reservoir from engine.
Remove plugs. Connect return pipe. Secure
return pipe to reservoir with clip.
120. Secure fog lamp breather hoses to clips on
either side of radiator.
121. Connect heater hoses to engine coolant pipes.
Secure with clips.
122. Connect coolant bleed hose to radiator. Secure
with clip.
123. Connect bottom hose to radiator. Secure with
clip.
124. Remove plugs from transmission oil cooler and
pipes.
125. Lubricate pipes with transmission fluid, fit new
’O’ rings. Connect to oil cooler. Tighten to
30
Nm (22 lbf.ft)
126. Replenish transmission fluids.
See
LUBRICANTS, FLUIDS AND CAPACITIES,
Information.
127. Fit engine oil cooler.
See this section.
128. Fit cooling fan.
See COOLING SYSTEM,
Repair.
129. Evacuate and recharge air conditioning system.
See AIR CONDITIONING, Adjustment.
130. Refill cooling system.
See COOLING SYSTEM,
Repair.
131. Refill engine oil.
See LUBRICANTS, FLUIDS
AND CAPACITIES, Information.
132. Connect multiplugs to fuel heater and turbo
boost sensor.
133. Connect fuel return hose to FIP. Secure with
clip.
134. Using new ’O’ rings, connect fuel feed hose to
fuel heater/filter head.
135. Route engine harness along valance. Secure
clip.
136. Connect engine harness multiplug to main
harness. Secure earth terminal to valance stud.
137. Connect engine harness multiplug to base of
fuse box.
138. Position fuse box. Secure with bolts.
139. Position earth lead to shock absorber turret.
Secure with bolt.
140. Fit battery tray. Secure with bolts.
141. Fit starter feed wire to battery positive terminal
clamp. Secure with nut.
142. Position engine harness to battery tray. Secure
harness grommets.
143. Secure harness clamp to battery tray with
screws.