Power steering pump - ’l’ series - models with air conditioning

Refit

1. Fit hose to pump and secure with clip.
2. Clean mating face of power steering pump and coolant pump mounting.
3. Position power steering pump to coolant pump mounting and align drive lugs with those on the coolant pump.
4. Tighten 2 long bolts securing power steering pump to coolant pump mounting until finger tight.
5. Fit 3 short bolts securing support bracket to power steering pump and coolant pump mounting.
6. Tighten power steering pump to coolant pump mounting bolts to 25 Nm.
7. Remove plugs from power steering pump and hoses.
8. Use new sealing washers, connect high pressure hose to pump and tighten banjo bolt to 22 Nm.
9. Connect power steering pump feed hose to fluid reservoir and tighten clip.
10. Fit PAS pump pulley and tighten Torx screws to 9 Nm
11. Fit alternator. See ELECTRICAL, Repairs.
12. Lower engine mounting onto studs.
13. Fit restraint bar and tighten nuts to securing bar and mounting to 45 Nm.
14. Tighten nut securing engine bracket to mounting to 105 Nm.
15. Remove supporting jack.
16. Align engine lower steady bar to sump fit bolt and tighten to 85 Nm.
17. Tighten bolt lower steady bar to beam to 80 Nm
18. Fit engine upper steady bar. See ENGINE - ’L’ SERIES, Repairs.
19. Refill power steering reservoir and bleed system. See Adjustments.

POWER STEERING PUMP - ’L’ SERIES - MODELS WITH AIR CONDITIONING

Service repair no - 57.20.14.20

Remove

1. Raise front of vehicle.

WARNING: Support on safety stands.

2. Remove auxiliary drive belt. See ELECTRICAL, Repairs.
3. Position drain tin to collect any spillage.

4. Remove banjo bolt securing hose to PAS pump.
5. Release hose from PAS pump and collect bolt and 2 washers.

CAUTION: Plug the connections.

6. Remove 3 Torx screws securing pulley to PAS pump.
7. Remove pulley.
8. Release clip securing hose to pump.
9. Release hose from pump.