Intercooler - air conditioning models (page 3 of 3)

24. Remove radiator and intercooler. Do not carry out further dismantling if component is removed for access only.
25. Remove lower mounting rubber from intercooler.
26. Fit lower mounting rubber to new intercooler.

Refit

1. Using assistance, manoeuvre radiator and intercooler into position and locate into lower mountings.
2. Align intercooler to radiator, fit and tighten nuts and Torx bolts.
3. Align condenser to radiator, fit and tighten bolts.
4. Fit radiator top mounting brackets, fit and tighten bolts to 9 Nm.
5. Align air conditioning pipe bracket to bonnet platform, fit and tighten bolt to 9 Nm.
6. Secure harness to clips on RH fan cowl.
7. Connect battery cable to alternator stud, tighten nut to 4 Nm and position cover.
8. Connect multiplug to alternator.
9. Connect lucars to radiator temperature sensor.
10. Connect multiplug to radiator temperature sensor.
11. Secure harness to clip on LH fan cowl.
12. Connect multiplug to LH cooling fan.
13. Align air conditioning pipe bracket to LH fan cowl, fit bolt and tighten to 9 Nm.
14. Connect bottom hose to intercooler and tighten clip.
15. Connect top hose to intercooler and tighten clip.
16. Connect coolant hose to radiator inlet pipe and tighten clip.
17. Connect expansion tank return pipe to radiator and tighten clip.
18. Fit sound deadening pad to engine and secure with bolts.
19. Refill cooling system. See MAINTENANCE.
20. Fit under belly panel. See BODY, Repairs.
21. Fit air cleaner assembly. See this section.