Clutch assembly and release bearing - KV6

CLUTCH ASSEMBLY AND RELEASE BEARING - KV6

Service repair no - 33.10.07

Remove

1. Remove gearbox assembly. See MANUAL GEARBOX - ’PG1’, Repairs.

2. Place a circular piece of flat plate across diaphragm fingers and insert feeler gauges between plate and fingers to measure finger clearance. Diaphragm finger clearance - service limit = 1.0 mm.

NOTE: A single finger exceeding this limit should be ignored.

3. Rotate crankshaft and fit tool 18G 1746 to lock crankshaft.
4. Progressively loosen and then remove 6 bolts securing clutch cover assembly to flywheel.
5. Remove clutch cover assembly and collect drive plate.
6. Inspect clutch drive plate for signs of wear or oil contamination. Check for broken or loose springs and signs of cracking at spring windows. Renew drive plate if necessary.

7. Measure clutch plate thickness, renew drive plate if less than service limit. Clutch plate thickness (compressed): New clutch plate = 7.5 - 7.1 mm Service limit = 5.9 mm
8. Measure rivet depth, renew plate if less than service limit. Rivet depth: New clutch plate = 1.0 mm Service limit = 0.2 mm