Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Engine - KV605 Engine - diesel06 Engine - T Series07 Emission control08 Engine management system - MEMS09 Engine management system - EDC10 Fuel delivery system11 Cooling system - KV612 Cooling system - diesel13 Manifold & exhaust systems14 Clutch15 Manual gearbox - PG116 Manual gearbox - T75017 Automatic gearbox - JF403E18 Drive shafts19 Steering20 Brakes21 Restraint systems22 Body23 Air conditioning24 Wipers & washers25 Electrical26 Instruments
Rover 800 Workshop Manual (1996-1999)14 · Clutch
14 · Transmission

Release bearing

Make
Rover
Model
800 Workshop Manual
Year
1996–1999
Section
Repairs › Release bearing
ClutchRelease bearing · page 1 of 2
Diagram
  1. Measure drive plate run-out using a dial gauge and a gearbox mainshaft: drive plate run-out: New clutch plate = 0.8 mm Service limit = 1.0 mm Renew plate if outside limit.
  2. Check pressure plate for signs of wear or damage. Check for signs of overheating on drive straps (deep yellow to blue colour), renew clutch cover assembly if necessary.

NOTE: Renew a cover assembly which has been accidentally dropped.

Check pressure plate for signs of wear or damage. Check for signs of overheating on drive
  1. Using a straight edge and feeler gauges check the surface of the pressure plate for flatness at 4 separate points. Renew clutch cover assembly if warping exceeds service limit. Pressure plate warping: Service limit = 0.20 mm maximum

Release bearing

Release bearing – Using a straight edge and feeler gauges check the surface of the pressure plate for flatne
  1. Remove release bearing.
  2. Remove bolt securing release fork.
  3. Withdraw shaft and remove fork.
  4. Examine release bearing for signs of wear or damage, renew if necessary.
  5. Check release fork shaft and bearings for wear. Renew if necessary, see PG1 Manual Gearbox Overhaul Manual.

Parts & tools for this job For 1996 Rover 800

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