Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Engine - KV605 Engine - diesel06 Engine - T Series07 Emission control08 Engine management system - MEMS09 Engine management system - EDC10 Fuel delivery system11 Cooling system - KV612 Cooling system - diesel13 Manifold & exhaust systems14 Clutch15 Manual gearbox - PG116 Manual gearbox - T75017 Automatic gearbox - JF403E18 Drive shafts19 Steering20 Brakes21 Restraint systems22 Body23 Air conditioning24 Wipers & washers25 Electrical26 Instruments
Rover 800 Workshop Manual (1996-1999)14 · Clutch
14 · Transmission

Release bearing (page 2 of 2)

Make
Rover
Model
800 Workshop Manual
Year
1996–1999
Section
Repairs
ClutchRelease bearing · page 2 of 2

Refit

  1. Clean clutch release fork and release bearing guide sleeve.
  2. Smear release fork shaft and bore of release bearing with molybdenum disulphide grease.
  3. Position release fork and slide shaft through into position. Align bolt holes in fork and shaft, fit bolt and tighten to 15 Nm.
  4. Fit release bearing.
  5. Operate release lever to ensure that release bearing is correctly located on release fork and slides smoothly on guide sleeve.
  6. Clean pressure plate and flywheel, dowels and dowel holes.
  7. Inspect flywheel for signs of scoring or other damage. Renew if worn or damaged.
  8. Smear clutch drive plate splines with molybdenum disulphide grease.
  9. Position drive plate to flywheel with ’FLYWHEEL SIDE’ marking towards flywheel.
Position drive plate to flywheel with ’FLYWHEEL SIDE’ marking towards flywheel.
  1. Fit pressure plate to flywheel and fit alignment tool 18G 1483.
  2. Fit 6 bolts securing pressure plate to flywheel finger tight.
  3. Working in a diagonal sequence, progressively tighten bolts to 23 Nm.
  4. Remove drive plate alignment tool 18G 1483 .
  5. Remove tool 18G 1746.
  6. Fit gearbox assembly, See MANUAL GEARBOX - ’PG1’, Repairs.

Parts & tools for this job For 1996 Rover 800

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