Workshop Manuals Factory service & repair Rover
Rover 800 Workshop Manual (1996-1999)09 · Engine management system - EDC
09 · Engine

Injection pump timing - air conditioning (Engine management system - EDC)

Make
Rover
Model
800 Workshop Manual
Year
1996–1999
Section
Adjustments › Injection pump timing - air conditioning
Engine management system - EDCInjection pump timing - air conditioning · page 1 of 5

Adjust

  1. Slacken 3 nuts securing injection pump.
  2. Adjust pump position to obtain correct reading.
  3. Tighten nuts securing pump to 27 Nm.

NOTE: Final movement of pump must ALWAYS be in a clockwise direction.

  1. Turn crankshaft anti-clockwise until dial gauge needle stops. Turn crankshaft clockwise until pulley is aligned with TDC mark and re-check reading on dial gauge.
  2. Remove dial gauge and tool 18G 1552 from pump.
  3. Fit new washer to plug, fit plug and tighten to 30 Nm.
  4. Position breather separator, align harness clip and tighten bolts.
  5. Fit air cleaner assembly. See Repairs.
  6. Fit rocker cover gasket. See ENGINE - DIESEL, Repairs.
  7. Fit injector pipes. See FUEL DELIVERY SYSTEM, Repairs.

INJECTION PUMP TIMING - AIR CONDITIONING

Service repair no - 19.30.01/20

Check

  1. Remove injector pipes. See FUEL DELIVERY SYSTEM, Repairs.
  2. Remove rocker cover gasket. See ENGINE - DIESEL, Repairs.
Injection pump timing - air conditioning – Remove rocker cover gasket. See ENGINE - DIESEL, Repairs.
  1. Rotate crankshaft until No.1 piston is at TDC on compression stroke (No.4 valves rocking), and align timing mark.
  2. Remove air cleaner assembly. See Repairs.
Injection pump timing - air conditioning – Remove air cleaner assembly. See Repairs.
  1. Remove 2 bolts securing breather separator.
  2. Release breather separator and move aside.

Parts & tools for this job For 1996 Rover 800

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