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01 Introduction02 General information03 Information04 Engine - KV605 Engine - diesel06 Engine - T Series07 Emission control08 Engine management system - MEMS09 Engine management system - EDC10 Fuel delivery system11 Cooling system - KV612 Cooling system - diesel13 Manifold & exhaust systems14 Clutch15 Manual gearbox - PG116 Manual gearbox - T75017 Automatic gearbox - JF403E18 Drive shafts19 Steering20 Brakes21 Restraint systems22 Body23 Air conditioning24 Wipers & washers25 Electrical26 Instruments
Rover 800 Workshop Manual (1996-1999)05 · Engine - diesel
05 · Engine

Cylinder head gaskets

Make
Rover
Model
800 Workshop Manual
Year
1996–1999
Section
Repairs › Cylinder head gaskets
Engine - dieselCylinder head gaskets · page 1 of 3

CYLINDER HEAD GASKETS

Service repair no - 12.29.01

  1. Remove rocker cover gasket. See this section.
  2. Remove injectors. See ENGINE MANAGEMENT SYSTEM - EDC, Repairs.
  3. Remove coolant manifold. See COOLING SYSTEM - DIESEL, Repairs.
  4. Remove exhaust and inlet manifolds. See MANIFOLD & EXHAUST SYSTEMS, Repairs.
Cylinder head gaskets – Remove exhaust and inlet manifolds. See MANIFOLD & EXHAUST SYSTEMS, Repairs.
  1. Disconnect 4 glow plug connectors.
  2. Disconnect temperature gauge sensor lead.
Cylinder head gaskets – Disconnect temperature gauge sensor lead.
  1. Remove rocker oil feed pipe hose union banjo bolt from cylinder block adapter, discard 2 sealing washers.
  2. Remove 4 pipe union banjo bolts from cylinder heads, discard 8 sealing washers.
  3. Remove pipe.
Cylinder head gaskets – Remove pipe.
  1. Remove 8 nuts securing rocker assemblies.
  2. Remove rocker assemblies.
  3. Remove push rods.

CAUTION: Keep rocker assemblies and push rods in their fitted order.

Parts & tools for this job For 1996 Rover 800

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