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Rover 800 Workshop Manual (1996-1999)05 · Engine - diesel
05 · Engine

Fuel injection pump timing gear

Make
Rover
Model
800 Workshop Manual
Year
1996–1999
Section
Repairs › Fuel injection pump timing gear
Engine - dieselFuel injection pump timing gear · page 1 of 2

Refit

  1. Position pipe assembly, align pipe to cylinder heads and fit NEW sealing washers. Fit banjo bolts but DO NOT tighten.
  2. Align pipe union to cylinder block adapter, fit NEW sealing washers and tighten banjo bolt to 18 Nm.
  3. Tighten cylinder head union banjo bolts to 13 Nm.
  4. Position turbocharger heat shield, position reinforcing plate and fit and tighten bolts.
  5. Fit coolant manifold. See COOLING SYSTEM - DIESEL, Repairs.

FUEL INJECTION PUMP TIMING GEAR

Service repair no - 12.10.25

Remove

  1. Remove timing cover. See this section.
  2. Fit but do not tighten crankshaft pulley nut.
Fuel injection pump timing gear – Fit but do not tighten crankshaft pulley nut.
  1. Turn crankshaft clockwise until timing marks on gears are aligned.

Parts & tools for this job For 1996 Rover 800

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