Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Engine - KV605 Engine - diesel06 Engine - T Series07 Emission control08 Engine management system - MEMS09 Engine management system - EDC10 Fuel delivery system11 Cooling system - KV612 Cooling system - diesel13 Manifold & exhaust systems14 Clutch15 Manual gearbox - PG116 Manual gearbox - T75017 Automatic gearbox - JF403E18 Drive shafts19 Steering20 Brakes21 Restraint systems22 Body23 Air conditioning24 Wipers & washers25 Electrical26 Instruments
Rover 800 Workshop Manual (1996-1999)05 · Engine - diesel
05 · Engine

Fuel injection pump timing gear (page 2 of 2)

Make
Rover
Model
800 Workshop Manual
Year
1996–1999
Section
Repairs
Engine - dieselFuel injection pump timing gear · page 2 of 2
Diagram
  1. Remove nut securing injection pump timing gear and remove washer.

NOTE: Ensure timing marks are still aligned.

  1. Remove tool 18G 1615-1 from 18G 1615
Remove tool 18G 1615-1 from 18G 1615
  1. Fit tool 18G 1615-1 to injection pump timing gear.
  2. Remove injector pipes. See FUEL DELIVERY SYSTEM, Repairs.
Remove injector pipes. See FUEL DELIVERY SYSTEM, Repairs.
  1. Remove 3 nuts securing injection pump.
  2. Remove bolt securing injection pump support bracket. Remove support bracket.
  3. Tighten centre screw of tool 18G 1615-1 and release injection pump timing gear from pump drive shaft.
  4. Remove pump timing gear and tool 18G 1615-1 .

CAUTION: Do not rotate engine with injection pump timing gear removed.

  1. Remove 18G 1615-1 from injection pump timing gear.

Parts & tools for this job For 1996 Rover 800

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.