Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Engine - KV605 Engine - diesel06 Engine - T Series07 Emission control08 Engine management system - MEMS09 Engine management system - EDC10 Fuel delivery system11 Cooling system - KV612 Cooling system - diesel13 Manifold & exhaust systems14 Clutch15 Manual gearbox - PG116 Manual gearbox - T75017 Automatic gearbox - JF403E18 Drive shafts19 Steering20 Brakes21 Restraint systems22 Body23 Air conditioning24 Wipers & washers25 Electrical26 Instruments
Rover 800 Workshop Manual (1996-1999)05 · Engine - diesel
05 · Engine

Engine and gearbox

Make
Rover
Model
800 Workshop Manual
Year
1996–1999
Section
Repairs › Engine and gearbox
Engine - dieselEngine and gearbox · page 1 of 4

Refit

  1. Clean rocker cover and cylinder head mating faces.
  2. Fit rocker cover gasket.
  3. Fit and align rocker cover.
  4. Fit new sealing washers to screws, fit screws and tighten to 24 Nm.
  5. Connect glow plug leads.
  6. Connect breather hose and tighten hose clip.
  7. Fit engine acoustic cover.

ENGINE AND GEARBOX

Service repair no - 12.37.01/99

Remove

  1. Release spring clips retaining bonnet struts.
  2. Disconnect struts and tie bonnet back.
  3. Remove alternator. See ELECTRICAL, Repairs.
  4. Remove RH underbelly panel. See BODY, Repairs.
  5. Remove both front road wheels.
Engine and gearbox – Remove both front road wheels.
  1. Disconnect 2 lucar connectors from fuel heater switch.
  2. Remove fuel heater switch and discard sealing washer.

Parts & tools for this job For 1996 Rover 800

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