Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Maintenance05 Engine - K1606 Engine - K16 with VVC07 Emission control08 Engine management system - MEMS09 Fuel delivery system10 Cooling system11 Manifold & exhaust systems12 Clutch13 Manual gearbox - R6514 Manual gearbox - PG115 Automatic gearbox - CVT16 Steering17 Front suspension18 Brakes19 Restraint systems20 Body21 Heating & ventilation22 Air conditioning23 Wipers & washers24 Electrical25 Instruments
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual Supplement11 · Manifold & exhaust systems
11 · Engine

Inlet manifold chamber gasket - ’K16 with VVC’ (page 2 of 2)

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual Supplement
Section
Repairs
Manifold & exhaust systemsInlet manifold chamber gasket - ’K16 with VVC’ · page 2 of 2
Diagram
  1. Disconnect fuel pressure regulator vacuum hose from manifold chamber.
  2. Disconnect multiplug from MAP sensor.
Disconnect multiplug from MAP sensor.
  1. Release clip and disconnect breather hose from manifold chamber.
  2. Disconnect multiplug from IACV.
Disconnect multiplug from IACV.
  1. Remove 5 bolts securing manifold chamber to inlet manifold.
  2. Remove inlet manifold chamber.
  3. Remove and discard gasket from inlet manifold.

Refit

  1. Clean mating surfaces of inlet manifold and manifold chamber.
  2. Fit new gasket to inlet manifold and position manifold chamber.
  3. Fit and progressively tighten bolts securing manifold chamber to inlet manifold to 25 Nm.
  4. Connect multiplug to IACV.
  5. Connect breather hose to manifold and secure with clip.
  6. Connect fuel pressure regulator vacuum hose to manifold.
  7. Connect multiplug to MAP sensor.
  8. Connect brake servo vacuum hose to manifold chamber.
  9. Connect throttle cable to throttle cam.
  10. Secure throttle cable adjusting nut to abutment bracket.
  11. Secure throttle cable to clip on manifold.
  12. Connect purge hose to manifold and secure with clip.
  13. Align injector harness multiplug bracket to throttle housing. Fit and tighten bolt to 9 Nm.
  14. Connect breather hose to throttle housing and secure with clip.
  15. Connect multiplug to TP sensor.
  16. Connect air intake hose to throttle housing and secure with clip.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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