Battery Replacement - Diesel with Start/Stop System
Special Tools
GE-49379 Battery Remover
For equivalent regional tools, refer to
Special Tools .
Removal Procedure
- Disconnect battery negative cable. Refer to
Battery Negative Cable Disconnection and Connection .
- Unlock the retaining tab (1) on the battery fuse
box cover.
- Use a suitable screwdriver (2) to unlock the
clip (4) through the window (3).
Note: Pull the battery fuse box
housing. DO NOT pull the flap.
- Open the battery fuse box cover (1).
- Remove the battery hold down retainer
nut (5).
- Remove the battery hold down retainer (6).
- Remove the battery positive to starter cable
nut (1).
- Remove the battery positive to starter
cable (7).
- Loosen the 2 battery positive plate
nuts (2).
- Loosen the battery positive cable nut (3).
- Remove the battery positive cable (4).
- Unclip the battery fuse block retainer clips (1)
from the battery and remove the battery fuse block along with the
battery positive cable.
- Disconnect the 2 glow plug controller wiring
harness plugs (3) from the glow plug controller (1).
- Remove the glow plug control module (1) by
loosening the 2 retainer clips (2).
- Remove the glow plug controller bracket (1) from
the battery tray (2).
- Unlock the retaining tab (2) and remove the
protector battery tray (1).
- Remove the battery with the GE-49379 remover
.
Installation Procedure
Note: Only use a battery with
the same part number and the same battery characteristics like
nominal capacity and open circuit voltage.
- Install the battery with the GE-49379
installer .
- Install the protector battery tray (1).
- Install the glow plug controller bracket (1) to
the battery tray.
- Install the glow plug control module (1). Slide
the glow plug control module (1) to the 2 retainer
clips (2) until they audibly engage.
- Connect the 2 glow plug controller wiring harness
plugs (3) to the glow plug controller (1).
- Align the rear side of the battery fuse block (1)
exactly to the rear side of the battery (2).
- Install the positive cable (4) to the
battery.
Caution: Refer to
Fastener Caution in the Preface
section.
- Tighten the battery positive cable nut (3)
to
4.5 N·m (40 lb in)
.
- Tighten the 2 battery positive plate
nuts (2) to
12 N·m (106 lb in)
.
- Install the battery positive cable to starter
cable (7).
- Install the battery positive cable to starter cable
nut (1) and tighten to
12 N·m (106 lb in)
.
- Install the battery hold down retainer (6).
- Install the battery hold down retainer nut (5)
and tighten to
9 N·m (80 lb in) .
- Close the battery fuse box cover and lock the
retaining tabs (1) and (4).
- Connect the battery negative cable. Refer to
Battery Negative Cable Disconnection and Connection .
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