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Astra J Workshop Manual
Preface
General Information
Body Hardware and Trim
Body Repair
Body Systems
General Vehicle Information
Brakes
Diagnostic Navigation
Driveline/Axle
Driver Information and Entertainment
Engine
Technical Service Bulletins
Inspections
Cruise Control
Engine Cooling
Engine Electrical
Engine Exhaust
Engine control and fuel system - 1.6L (LDE, LLU), 1.8L (2H0)
Engine control and fuel system - 2.0L Diesel (LCD, LBS, LBX, LBY)
Engine mechanics - 1.6L (LDE, LLU), 1.8L (2H0)
Repair Instructions
Crankshaft and Bearing Installation
Camshaft Cover Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
Camshaft Replacement - 1.6L LDE, LXV, and 1.8L 2H0
Cylinder Head Cleaning and Inspection
Camshaft Position Actuator Adjuster Removal
Camshaft Position Actuator Adjuster Installation
Camshaft Position Actuator Solenoid Valve Removal
Engine Flywheel Removal - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Oil Pressure Relief Valve Replacement
Timing Belt Idler Pulley Replacement
Timing Belt Center Front Cover Replacement
Engine Coolant Thermostat Removal
Camshaft Installation
Camshaft Position Actuator Solenoid Valve Installation
Engine Coolant Thermostat Installation
Engine Flywheel Installation - LDE, LED, LFJ, LXV, 2H0, LUW
Timing Belt Upper Front Cover Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
Timing Belt Lower Front Cover Replacement
Drive Belt Tensioner Replacement
Oil Level Indicator Tube Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
Crankshaft Front Oil Seal Replacement
Crankshaft Rear Oil Seal Replacement
Cylinder Head Installation
Oil Pan Cleaning and Inspection
Piston, Connecting Rod, and Bearing Cleaning and Inspection
Crankshaft Balancer Removal
Intake Manifold Removal - 1.6L LDE, LED, LFJ, and LXV
Timing Belt Removal - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Timing Belt Rear Cover Removal
Timing Belt Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
Crankshaft Front Oil Seal Removal
Piston and Connecting Rod Disassemble - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Piston and Connecting Rod Assemble
Exhaust Manifold Cleaning and Inspection - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Piston, Connecting Rod, and Bearing Installation
Crankshaft Front Oil Seal Installation
Timing Belt Idler Pulley Installation
Timing Belt Installation - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Crankshaft Balancer Installation
Timing Belt Rear Cover Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
Camshaft Position Actuator Adjuster Replacement
Exhaust Manifold Removal - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Exhaust Manifold Installation - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Crankshaft Sprocket Removal
Crankshaft Sprocket Installation
Valve Spring Inspection and Measurement
Engine Coolant Thermostat Housing Removal
Service Prior to Assembly
Inlet Manifold Replacement - 1.6L LDE and LXV
Automatic Transmission Flex Plate Removal - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Automatic Transmission Flex Plate Installation - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Automatic Transmission Flex Plate Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
Engine Oil and Oil Filter Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
Camshaft Seal Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
Oil Flow Check Valve Replacement
Drive Belt Tensioner Removal
Piston, Connecting Rod, and Bearing Removal
Crankshaft Rear Oil Seal Installation
Camshaft Position Actuator Solenoid Valve Replacement
Positive Crankcase Ventilation Hose/Pipe/Tube Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
Valve Lifter Replacement - 1.6L LDE, LXV, LLU and 1.8L 2H0, LFH
Drive Belt Tensioner Installation
Oil Pan Installation
Cylinder Head Disassemble
Cylinder Head Assemble
Valve Guide Reaming, and Valve and Seat Grinding
Water Pump Pulley Removal
Cylinder Head Removal
Engine Coolant Thermostat Housing Installation
Engine Front Cover with Oil Pump Replacement
Timing Belt Inspection - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Valve Lifter Installation
Engine Front Cover and Oil Pump Removal
Engine Front Cover and Oil Pump Installation
Intake Manifold Installation - 1.6L LDE, LED, LFJ, and LXV
Timing Belt Upper Front Cover Removal - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Timing Belt Upper Front Cover Installation - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Exhaust Manifold Removal - 1.6L LLU
Exhaust Manifold Installation - 1.6L LLU
Engine Flywheel Removal - 1.6L LLU
Timing Belt Upper Front Cover Installation - 1.6L LLU
Ignition Coil Installation
Engine Oil Cooler Housing Installation - 1.6L LLU
Intake Manifold Installation - 1.6L LLU
Turbocharger Oil Return Hose Removal
Turbocharger Oil Feed Pipe Removal
Positive Crankcase Ventilation Pipe Removal - 1.6L LLU
Positive Crankcase Ventilation Pipe Installation - 1.6L LLU
Turbocharger Oil Feed Pipe Installation
Turbocharger Oil Return Hose Installation
Turbocharger Removal
Turbocharger Installation
Engine Oil Cooler Housing Removal - 1.6L LLU
Throttle Body Assembly Removal - 1.6L LLU
Intake Manifold Removal - 1.6L LLU
Ignition Coil Removal
Timing Belt Upper Front Cover Removal - 1.6L LLU
Timing Belt Idler Pulley Removal
Intake Manifold Disassemble - 1.6L LLU
Intake Manifold Cleaning and Inspection - 1.6L LLU
Exhaust Manifold Cleaning and Inspection - 1.6L LLU
Engine Oil Cooler Installation
Intake Manifold Assemble - 1.6L LLU
Timing Belt Inspection - 1.6L LLU
Piston and Connecting Rod Disassemble - 1.6L LLU
Crankshaft Rear Oil Seal Removal
Timing Belt Removal - 1.6L LLU
Water Pump Pulley Installation
Timing Belt Rear Cover Installation
Timing Belt Installation - 1.6L LLU
Throttle Body Assembly Installation - 1.6L LLU
Engine Flywheel Installation - 1.6L LLU
Camshaft Sprocket Removal
Camshaft Sprocket Installation
Engine Oil Cooler Housing Removal - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Engine Oil Cooler Housing Installation - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Positive Crankcase Ventilation Pipe Removal - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Positive Crankcase Ventilation Pipe Installation - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Power Steering Pump Belt Installation
Camshaft Cover Replacement - 1.6L LLU
Engine Mount Replacement
Draining Fluids and Oil Filter Removal - 1.6L LLU
Crankshaft Sprocket Replacement
Power Steering Pump Belt Replacement
Engine Oil and Oil Filter Replacement - 1.6L LLU
Drive Belt Replacement
Drive Belt Removal
Drive Belt Installation
Engine Mount Bracket Replacement
Inlet Manifold Replacement - 1.6L LLU
Crankshaft and Bearing Cleaning and Inspection - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Crankshaft and Bearing Cleaning and Inspection - 1.6L LLU
Positive Crankcase Ventilation Hose/Pipe/Tube Replacement - 1.6L LLU
Charge Air Cooler Outlet Air Hose Replacement
Charge Air Cooler Inlet Air Hose Replacement
Engine Replacement - 1.6L LLU - M32-6 MZ0
Camshaft Replacement - 1.6L LLU
Oil Level Indicator Tube Replacement - 1.6L LLU
Timing Belt Rear Cover Replacement - 1.6L LLU
Turbocharger Oil Return Hose Replacement
Turbocharger Replacement
Camshaft Sprocket Replacement
Cylinder Head Replacement - 1.6L LDE, LXV, and 1.8L 2H0,LUW,LFH
Cylinder Head Replacement - 1.6L LLU
Camshaft Seal Replacement - 1.6L LLU
Engine Oil Cooler Housing Replacement
Engine Support Fixture
Valve Clearance Adjustment - 1.6L LDE, LXV, 1.8L 2H0
Valve Clearance Adjustment - 1.6L LLU
Valve Stem Oil Seal and Valve Spring Replacement
Timing Belt Tensioner Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
Timing Belt Tensioner Replacement - 1.6L LLU
Timing Belt Adjustment - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Timing Belt Adjustment - 1.6L LLU
Engine Replacement - 1.6L LDE - 6T40
Engine Replacement - 1.6L LDE - F17-5 MDG
Oil Pan Replacement
Turbocharger Air Inlet Adapter Removal
Turbocharger Air Inlet Adapter Installation
Draining Fluids and Oil Filter Removal - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
Oil Pump Cleaning and Inspection
Engine Block Assemble - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Timing Belt Tensioner Installation
Timing Belt Lower Front Cover Installation
Timing Belt Center Front Cover Installation
Crankshaft and Bearing Removal
Timing Belt Lower Front Cover Removal
Timing Belt Tensioner Removal
Timing Belt Center Front Cover Removal
Water Pump Removal
Water Pump Installation
Throttle Body Assembly Removal - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Camshaft Cover Removal
Camshaft Removal
Oil Pan Removal
Camshaft Cover Installation
Throttle Body Assembly Installation - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Intake Manifold Cleaning and Inspection - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Intake Manifold Disassemble - 1.6L LDE, LED, LFJ, and LXV
Intake Manifold Assemble - 1.6L LDE, LED, LFJ, and LXV
Power Steering Pump Belt Removal
Oil Level Indicator and Tube Removal - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Oil Level Indicator and Tube Installation - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Oil Level Indicator and Tube Removal - 1.6L LLU
Oil Level Indicator and Tube Installation - 1.6L LLU
Engine Oil Cooler Removal
Description and Operation
Component Locator
Specifications
Special Tools and Equipment
Diagnostic Information and Procedures
Other Information
Technical Service Bulletins
Repair Instructions - On Vehicle
Repair Instructions - Off Vehicle
Engine mechanics - 2.0L Diesel (LCD, LBS, LBX, LBY)
Engine control and fuel system - 1.4L (LDD, LDU, LLU, LUH, LUJ)
Engine control and fuel system - 1.3L Diesel
Engine control and fuel system - 1.7L Diesel (LPL or LPV)
Engine mechanics - 1.4L (LDD, LDU, LLU, LUH, LUJ)
Engine mechanics - 1.3L Diesel
Engine mechanics - 1.7L Diesel (LPL, LPV, LUB)
HVAC
Power and Signal Distribution
Roof
Safety and Security
Seats
Steering
Suspension
Transmission/Transaxle