Master cylinder - brake

Master cylinder - brake

$% 70.30.08

Remove

1. Disconnect multiplug from fluid level switch.
2. Position cloth under master cylinder to absorb spilled fluid.

CAUTION: Brake fluid will damage paint finished surfaces. If spilled, immediately remove fluid and clean area with water.

3. Disconnect secondary system pipe union from master cylinder.
4. Disconnect primary system pipe union from master cylinder.
5. Manual gearbox only: Release clip and disconnect clutch fluid supply hose from reservoir.

CAUTION: Always fit plugs to open connections to prevent contamination.

6. Remove 2 nuts and washers securing master cylinder to servo.
7. Remove master cylinder.

Refit

1. Clean master cylinder and servo mating surfaces.
2. Align push rod and position master cylinder to servo.
3. Fit nuts and washers securing master cylinder to servo and tighten to 25 Nm (18 lbf.ft).
4. Connect primary and secondary brake pipes, and tighten unions to 25 Nm (18 lbf.ft).
5. Manual gearbox only: Connect clutch fluid hose to reservoir, secure with clip.
6. Connect fluid level switch multiplug.
7. Bleed brake system using TestBook/T4. BRAKES, ADJUSTMENTS, Brake system bleeding.