Reassembly (page 2 of 2)

9. Using tool LRT-12-154/3, fit new sealing washer to each injector.
10. Support each end of cylinder head on blocks of wood ensuring blocks are clear of valves.
11. Position reaction posts in their original fitted order.
12. Carefully fit EUI's, ensuring they are in their original fitted order and that each retainer is located on its dowel.

CAUTION: If new EUI's are fitted, ensure replacements are correct. Engine Serial No. Prefixes 10P to 14P – Push rod bushes are coloured BLACK or BLUE. Serial No. Prefixes 15P to 19P – Push rod bushes are coloured GREEN.

13. Fit new retainer bolts and tighten to 32 Nm (24 lbf.ft).

If new injectors are fitted they must be programmed for use with the ECM using TestBook.

14. Lubricate lash adjusters and bores with engine oil.
15. Fit lash adjusters ensuring they are in their original fitted order.
16. Lubricate finger followers with engine oil.
17. Fit finger followers ensuring they are in their original fitted order.
18. Lubricate cams and bearing journals on camshaft, cylinder head and camshaft carrier with engine oil.
19. Position camshaft in cylinder head with the timing pin hole in the vertical position.

20. Apply an even film of sealant, Part No. STC 4600 to camshaft carrier face and spread to an even film using a roller.

CAUTION: Ensure sealant does not block oilways (arrowed) or contaminate camshaft bearings. Assembly and bolt tightening must be completed within 20 minutes of applying sealant.

21. Fit camshaft carrier ensuring it is correctly located on dowels.
22. Fit and lightly tighten new camshaft carrier bolts.

23. Using sequence shown, progressively tighten bolts to 25 Nm (18 lbf.ft).
24. Lubricate a new camshaft rear oil seal with engine oil, fit seal using a suitable mandrel.
25. Position rocker shaft on camshaft carrier ensuring rocker shaft is located on dowel.
26. Fit new rocker shaft retaining bolts and working from the centre outwards, tighten rocker shaft bolts to 32 Nm (24 lbf.ft).
27. Fit injector harness and connect multiplugs.
28. Clean fuel connector block and mating face.
29. Lubricate a new fuel filter 'O' ring with engine oil.