Reassembly

30. Fit new fuel filter, 'O' ring, and gasket. CAUTION: Gasket must be fitted dry. Gasket - engine sump
31. If fitted: Fit fuel connector spacer block and $% 12.60.38.01 gasket.
32. Fit fuel connector block, fit bolts and tighten to Disassembly 25 Nm (18 lbf.ft).
33. Clean glow plugs.
34. Fit glow plugs to cylinder head and tighten to 16 Nm (12 lbf.ft).
35. Fit new cylinder head gasket. ENGINE - Td5, OVERHAUL, Gasket - cylinder head.
36. Engine Serial No. Prefixes 15P to 19P:Lubricate new 'O' rings with engine oil and fit to spill return pipe, fit pipe and tighten connectors to 20 Nm (15 lbf.ft).
37. Before fitting the camshaft cover, the fuel injector rockers must be adjusted following the procedures given in Cylinder head gasket - Refit. ENGINE - Td5, OVERHAUL, Gasket - cylinder head.

Reassembly

1. Remove 2 bolts securing centrifuge oil drain pipe to sump, remove and discard gasket.

2. Using sequence shown and noting their fitted positions, remove 20 bolts securing sump to cylinder block.
3. Release sump from locating dowels, remove sump; remove and discard gasket.
1. Clean sump and mating faces, ensure bolt holes in cylinder block are clean and dry.
2. Using suitable solvent, remove all traces of sealant from joint faces of timing chain cover and crankshaft rear oil seal housing.
3. Clean centrifuge oil drain pipe and mating faces.