Gasket - cylinder head

Gasket - cylinder head

$% 12.29.02.01

Disassembly

Note: The following procedures cover engines fitted with or without an EGR cooler. The EGR cooler is bolted to the front of the cylinder head.

1. Remove exhaust manifold gasket. ENGINE - Td5, OVERHAUL, Gasket - exhaust manifold.
2. Remove inlet manifold gasket. ENGINE - Td5, OVERHAUL, Gasket - inlet manifold.

3. EGR cooler fitted: Remove and discard 2 Allen screws securing EGR pipe to cooler.
4. Progressively loosen then remove 13 bolts securing camshaft cover, remove cover; remove and discard gasket.
5. Remove isolators and sealing washers from cover.
6. Disconnect injector multiplug from camshaft carrier.
7. Disconnect multiplug from ECT sensor.
8. Remove bolt securing alternator strap bracket to cylinder head.

9. Using crankshaft pulley bolt, rotate crankshaft and set engine to TDC No.1 cylinder firing - coloured links on timing chain must be aligned with timing mark on camshaft sprocket.
10. Fit timing pin LRT-12-058 into slot in camshaft.

11. Disconnect alternator/vacuum pump oil feed pipe union from cylinder head, remove and discard 'O' ring.
12. Remove camshaft sprocket access plug from front of cylinder head, remove and discard 'O' ring.
13. Remove timing chain fixed guide Allen screw.
14. Remove timing chain tensioner, remove and discard sealing washer.
15. Remove and discard 3 bolts securing camshaft sprocket to camshaft; release sprocket from camshaft.