Dog clutch - differential lock

Dog clutch - differential lock

$% 41.20.23

Disassembly

1. Remove 6 bolts securing high/low cross shaft housing to front output shaft housing and remove housing.

2. Note position of longest bolt and remove 8 bolts securing front output shaft housing to main casing and remove housing.
3. Remove 3 bolts securing differential lock selector housing and remove housing.
4. Remove and discard 'O' ring from selector housing.
5. Remove differential warning lamp switch and locknut. Note: Locknut is only fitted to switches up to 03 MY, a modified switch and sealing washer is fitted from 03 MY onwards..
6. 03 MY onwards: Remove differential lock warning lamp switch from end of front output shaft housing, discard sealing washer.

7. Remove Allen plug and remove detent spring and ball.
8. Compress differential lock selector fork spring and remove retaining clips from each end of spring.
9. Withdraw differential lock selector shaft from front output housing, recover spring and remove selector fork.