Pump - renew (2000my on)

Refit

1. Clean fuel pump to tank mating faces.
2. Fit NEW sealing ring to fuel tank.

3. Fit fuel pump to tank ensuring location marker on fuel pump aligns between two markers on fuel tank.

CAUTION: To ensure seal does not become dislodged. The fuel pump should be pushed not twisted into place.

4. Fit fuel pump lock ring and tighten to 45 Nm using tool 18G 1741.
5. Remove tool.
6. Connect fuel feed hose (orange connector) and fuel return hose (green connector) to fuel pump.
7. Connect fuel pump multiplug.
8. Connect breather hose to fuel pump and secure clip.
9. Fit fuel pump cover, fit bolts and tighten to 17 Nm.
10. Fit engine cover. See ENGINE - ’K’ SERIES, Repairs.
11. Connect battery earth lead.

PUMP - RENEW (2000MY ON)

Service repair no - 19.45.08

Remove

1. Disconnect battery earth lead.
2. Depressurise fuel system. See Adjustments.
3. Remove subwoofer assembly. See ELECTRICAL, Repairs.
4. Remove engine cover. See ENGINE - ’K’ SERIES, Repairs.

WARNING: The spilling of fuel is unavoidable during this operation. Ensure that all necessary precautions are taken to prevent fire and explosion.

5. Remove 4 bolts securing fuel pump access cover to body and remove cover.

6. Release clip and disconnect hose securing fuel pump breather hose to fuel pump.