Workshop Manuals Factory service & repair Rover
Rover 200 Workshop Manual (1995-1999)05 · Engine - K8
05 · Engine

Engine and gearbox

Make
Rover
Model
200 Workshop Manual
Year
1995–1999
Section
Repairs › Engine and gearbox
Engine - K8Engine and gearbox · page 1 of 8

Refit

  1. Lubricate new valve stem oil seal with engine oil.
  2. Use tool 18G 1577 to fit oil seal to valve stem.
Use tool 18G 1577 to fit oil seal to valve stem.
  1. Position valve spring, spring cap, and collets.
  2. Position tool MS 1567/1 to valve spring cap.
  3. Strike tool with hammer to secure spring cap to valve with collets. Ensure spring cap collets are correctly seated.
  4. Fit hydraulic tappet to valve.
  5. Disconnect air line, and remove adaptor from cylinder head.
  6. Fit spark plug. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
  7. Fit camshaft. See ’K’ Series Engine Overhaul Manual - Overhaul.
  8. Remove camshaft cover. See this section.
  9. Connect battery earth lead.

ENGINE AND GEARBOX

Service repair no - 12.37.01.99

Remove

  1. Raise front of vehicle.

WARNING: Support on safety stands.

  1. Remove road wheel(s).
  2. If required: Drain engine oil. See MAINTENANCE.
  3. Drain cooling system. See COOLING SYSTEM - ’K’ SERIES, Adjustments.
  4. Drain gearbox oil. See MANUAL GEARBOX - ’R65’, Adjustments.
  5. Remove air cleaner. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
  6. Remove ECM. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
  7. Remove engine management relay module. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
Engine and gearbox – Remove engine management relay module. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
  1. Remove 2 bolts securing resonator to battery tray.
  2. Remove resonator.
  3. Remove engine compartment fuse box. See ELECTRICAL, Repairs.

Parts & tools for this job For 1995 Rover 200

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