Models with air conditioning fitted

13. Clean camshaft cover and mating face on camshaft carrier.
14. Fit new gasket to camshaft cover.
15. Ensure bolt holes in camshaft carrier are clean and dry.

16. Fit camshaft cover and tighten bolts in sequence shown to 12 Nm.
17. Connect glow plug feed lead to No.2 glow plug and tighten nut to 2.5 Nm.
18. Remove plugs from FIP and injectors.
19. Position injector pipes and connect unions to FIP and injectors, tighten unions to 20 Nm.

CAUTION: To prevent damage to fuel system pipes and components, use two spanners when tightening unions.

20. Connect injector needle lift sensor multiplug to harness and secure to bracket on injection pump.
21. Connect radiator top hose to coolant outlet elbow and tighten clip.
22. Align dipstick tube bracket to coolant outlet elbow, fit bolt and tighten to 25 Nm.
23. Connect engine coolant temperature gauge sensor Lucar to harness.
24. Connect multiplug to ECT.

Models with air conditioning fitted

25. Position alternator top mounting bracket to coolant outlet elbow, fit bolts and tighten to 25 Nm.
26. Fit bolt securing alternator to mounting bracket and tighten to 25 Nm.

All models

27. Connect brake servo vacuum hose to vacuum pump and secure with clip.
28. Align brake servo vacuum pipe to camshaft cover and secure with bolt.
29. Fit FIP drive belt rear cover and acoustic cover support bracket.
30. Secure cover and bracket with bolts, tighten bolts to 8 Nm.
31. Clean FIP drive belt tensioner.
32. Hold tensioner off and fit Allen bolt.
33. Fit camshaft drive belt rear cover, fit and tighten bolts to 8 Nm.
34. Align engine harness to belt cover and secure with clips.
35. Clean camshaft drive gear and mating face.
36. Fit camshaft drive gear and fit new bolt. Do not tighten bolt at this stage.
37. Clean FIP belt drive gear and mating face.
38. Fit FIP belt drive gear and fit new bolt. Do not tighten bolt at this stage.
39. Lower RH side of engine.
40. Fit safety bar to mounting.
41. Fit bolts securing RH engine mounting to body and tighten to 45 Nm.