Models without intercooler

Models without intercooler

71. Connect throttle cable to abutment bracket and fit but DO NOT tighten nut.
72. Connect throttle inner cable to FIP control lever.
73. Secure throttle cable to clips on bonnet platform.
74. Adjust throttle cable. See ENGINE MANAGEMENT SYSTEM - EDC, Adjustments.

All models

75. Remove stand(s) and lower vehicle.
76. If required: Refill engine with oil. See MAINTENANCEMaintenance.
77. Fit engine acoustic cover. See BODY, Exterior fittings.
78. Fit air cleaner. See ENGINE MANAGEMENT SYSTEM - EDC, Repairs.
79. Fill gearbox with correct grade of oil. See MANUAL GEARBOX - ’PG1’, Repairs.
80. Fill cooling system. See COOLING SYSTEM - ’L’ SERIES, Adjustments.
81. Bleed power steering system. See STEERING, Adjustments.

ENGINE AND GEARBOX - MODELS WITHOUT AIR CONDITIONING

Service repair no - 12.37.01.99

Remove

1. Raise front of vehicle.

WARNING: Support on safety stands.

2. Drain cooling system See COOLING SYSTEM - ’L’ SERIES, Adjustments.
3. Drain gearbox oil. See MAINTENANCEMaintenance.
4. If required, drain engine oil. See MAINTENANCEMaintenance.
5. Fit new sealing washer to drain plug, fit drain plug and tighten to 25 Nm.
6. Remove air cleaner. See ENGINE MANAGEMENT SYSTEM - EDC, Repairs.
7. Remove engine acoustic cover. See BODY, Exterior fittings.

Models with Intercooler fitted.

8. Loosen clip and disconnect intercooler top hose from turbocharger pipe.
9. Loosen clip securing top hose to intercooler and remove hose.
10. Loosen clip and disconnect intercooler bottom hose from plenum chamber.
11. Loosen clip securing bottom hose to intercooler and remove hose.