Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Maintenance05 Engine - K Series06 Engine - D Series07 Engine - L Series08 Engine - T Series09 Emission control10 Engine management system - MEMS11 Engine management system - PGMFi12 Engine management system - EDC13 Fuel delivery system14 Cooling system15 Cooling system - L Series16 Manifold & exhaust systems17 Clutch18 Manual gearbox - R6519 Manual gearbox - PG120 Automatic gearbox21 Drive shafts22 Steering23 Suspension24 Brakes25 Restraint systems26 Body27 Heating & ventilation28 Air conditioning29 Wipers & washers30 Electrical31 Instruments
Rover 400 Workshop Manual (1995-2000)07 · Engine - L Series
07 · Engine

All Models

Make
Rover
Model
400 Workshop Manual
Year
1995–2000
Section
Repairs › All Models
Engine - L SeriesAll Models
  1. Connect multiplug to ECT sensor.
  2. Connect coolant temperature gauge sensor Lucar to harness.
  3. Secure harness clips to camshaft drive belt cover.
  4. Connect multiplug to EGR solenoid.
  5. Connect multiplug to engine oil temperature switch.
  6. Connect multiplug to oil pressure switch.
  7. Align and harness to oil pump and secure with cable tie.

All Models

  1. Clean 2 ends of clutch hydraulic pipe.
  2. Connect 2 halves of clutch hydraulic pipe, ensure 2 halves are correctly engaged by trying to pull hydraulic pipes away from connectors.
  3. Fit battery tray and secure with 4 bolts and a nut.
  4. Connect multiplug to dim dip resistor.
  5. Fit air hose to turbocharger and tighten hose clip.
  6. Connect multiplug to MAF sensor.

Models with intercooler

  1. Fit bottom hose to intercooler and tighten clip.
  2. Connect intercooler bottom hose to plenum chamber and tighten clip.
  3. Fit top hose to intercooler and tighten clip.
  4. Connect intercooler top hose to turbocharger pipe and tighten clip.

Models without intercooler

  1. Connect throttle cable to abutment bracket and fit but DO NOT tighten nut.
  2. Connect throttle inner cable to FIP control lever.
  3. Secure throttle cable to clips on bonnet platform.
  4. Adjust throttle cable. See ENGINE MANAGEMENT SYSTEM - EDC, Adjustments.

All models

  1. Remove stand(s) and lower vehicle.
  2. If required: Refill engine with oil. See MAINTENANCEMaintenance.
  3. Fit engine acoustic cover. See BODY, Exterior fittings.
  4. Fit air cleaner. See ENGINE MANAGEMENT SYSTEM - EDC, Repairs.
  5. Fill gearbox with correct grade of oil. See MANUAL GEARBOX - ’PG1’, Repairs.
  6. Fill cooling system. See COOLING SYSTEM - ’L’ SERIES, Adjustments.
  7. Bleed power steering system. See STEERING, Adjustments.

Parts & tools for this job For 1995 Rover 400

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.