Exhaust front pipe - ’d’ series

5. Remove 2 flange nuts securing support bracket to gearbox.
6. Release front pipe from manifold and remove from catalytic converter.
7. Remove flange gaskets.

Refit

1. Clean pipe flanges.
2. Fit new gasket to catalytic converter flange.
3. Fit front pipe to catalytic converter, fit nuts but DO NOT tighten.
4. Fit new gasket to manifold flange.
5. Raise front pipe and engage flange and support bracket studs.
6. Fit and tighten flange nuts to 45 Nm.
7. Fit and tighten support bracket nuts to 25 Nm.
8. Tighten front pipe to catalytic converter nuts to 22 Nm.
9. Connect rubber mounting to pipe bracket.
10. Remove stand(s) and lower vehicle.

EXHAUST FRONT PIPE - ’D’ SERIES

Service repair no - 30.10.09

Refer to Exhaust Front Pipe to Manifold Gasket - ’D’ Series. See this section.

CATALYTIC CONVERTER

NOTE: The catalytic converter is part of the Emission Control System. See EMISSION CONTROL, Repairs.