Inlet manifold chamber gasket - ’t’ series

INLET MANIFOLD CHAMBER GASKET - ’T’ SERIES

Service repair no - 30.15.08

Remove

1. Disconnect battery earth lead.

2. Release brake servo pipe from inlet manifold.
3. Disconnect multiplug from fuel temperature sensor.
4. Release 3 clips securing vacuum hoses to manifold and release hoses.
5. Release clip securing breather hose to manifold and release hose.
6. Release evaporative emissions charcoal canister from mounting bracket and position aside.

7. Remove 4 nuts securing throttle housing and release from manifold.

8. Remove 2 bolts securing manifold chamber support brackets.
9. Remove 6 bolts securing manifold chamber to inlet manifold.
10. Remove manifold chamber from inlet manifold, remove and discard gasket.

Refit

1. Clean manifold chamber and inlet manifold mating faces.
2. Position NEW gasket to inlet manifold.
3. Position manifold chamber to inlet manifold, fit bolts and tighten to 10 Nm.

NOTE: Position injector harness multiplug clip to manifold chamber bolt.

4. Fit inlet manifold support bracket bolts and tighten to 6 Nm.
5. Clean throttle housing and mating face.
6. Position throttle housing, fit nuts and tighten to 7 Nm.
7. Secure evaporative emissions charcoal canister to mounting bracket.
8. Connect hoses to manifold and secure with clips.
9. Connect multiplug to fuel temperature sensor.
10. Connect brake servo vacuum pipe to manifold.
11. Connect battery earth lead.