Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Maintenance05 Engine - K Series06 Engine - D Series07 Engine - L Series08 Engine - T Series09 Emission control10 Engine management system - MEMS11 Engine management system - PGMFi12 Engine management system - EDC13 Fuel delivery system14 Cooling system15 Cooling system - L Series16 Manifold & exhaust systems17 Clutch18 Manual gearbox - R6519 Manual gearbox - PG120 Automatic gearbox21 Drive shafts22 Steering23 Suspension24 Brakes25 Restraint systems26 Body27 Heating & ventilation28 Air conditioning29 Wipers & washers30 Electrical31 Instruments
Rover 400 Workshop Manual (1995-2000)16 · Manifold & exhaust systems
16 · Engine

Front pipe - ’l’ series

Make
Rover
Model
400 Workshop Manual
Year
1995–2000
Section
Repairs › Front pipe - ’l’ series
Manifold & exhaust systemsFront pipe - ’l’ series

FRONT PIPE - ’L’ SERIES

Service repair no - 30.10.09

Remove

  1. Raise vehicle on 4 post ramp.
  2. Remove underbelly panel. See BODY, Exterior fittings.
Front pipe - ’l’ series – Remove underbelly panel. See BODY, Exterior fittings.
  1. Remove 3 flange nuts securing front pipe to catalytic converter.
  2. Release mounting rubber from pipe bracket.
  3. Remove 3 flange nuts securing front pipe to manifold.
  4. Release front pipe from manifold and remove from catalytic converter.
  5. Remove flange gaskets.

Refit

  1. Clean pipe flanges.
  2. Fit new gasket to catalytic converter flange.
  3. Fit front pipe to catalytic converter, fit nuts but DO NOT tighten.
  4. Fit new gasket to manifold flange.
  5. Raise front pipe and engage flange.
  6. Fit manifold to front pipe flange nuts and tighten to 45 Nm.
  7. Tighten flange nuts securing front pipe to catalytic converter to 22 Nm.
  8. Connect rubber mounting to front pipe bracket.
  9. Fit underbelly panel. See BODY, Exterior fittings.
  10. Lower vehicle.

INTERMEDIATE PIPE - ’L’ SERIES

Service repair no - 30.10.11

Remove

  1. Raise vehicle on 4 post ramp.
Intermediate pipe - ’l’ series – Raise vehicle on 4 post ramp.
  1. Remove 3 nuts securing tail pipe to intermediate pipe.
  2. Remove 3 nuts securing intermediate pipe to catalytic converter.
  3. Release intermediate pipe from catalytic converter. Remove and discard gasket
  4. Release 2 rubber mountings from intermediate pipe.
  5. Release and remove intermediate pipe.
  6. Remove and discard gasket from tail pipe flange end of intermediate pipe.

Parts & tools for this job For 1995 Rover 400

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