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Rover 400 Workshop Manual (1995-2000)16 · Manifold & exhaust systems
16 · Engine

Exhaust front pipe - ’k’ series

Make
Rover
Model
400 Workshop Manual
Year
1995–2000
Section
Repairs › Exhaust front pipe - ’k’ series
Manifold & exhaust systemsExhaust front pipe - ’k’ series
Diagram
  1. Remove 3 flange nuts securing front pipe to manifold.
  2. Release front pipe from manifold and support bracket studs. Remove front pipe from catalytic converter.
  3. Remove gasket from manifold flange.

Refit

  1. Clean manifold and front pipe flanges.
  2. Fit a new gasket to manifold flange and catalytic converter flange.
  3. Engage front pipe in catalytic converter and onto manifold studs and support bracket studs.
  4. Fit manifold nuts, DO NOT tighten.
  5. Fit catalytic converter flange clamp bolts and springs, fit and tighten nuts to 22 Nm.
  6. Tighten flange nuts to 54 Nm.
  7. Remove stand(s) and lower vehicle.

EXHAUST FRONT PIPE - ’K’ SERIES

Service repair no - 30.10.09

Remove

  1. Raise front of vehicle.

WARNING: Support on safety stands.

Exhaust front pipe - ’k’ series – Raise front of vehicle.
  1. Remove 2 flange nuts securing front pipe to catalytic converter.
  2. Release mounting rubber from pipe bracket.
Exhaust front pipe - ’k’ series – Release mounting rubber from pipe bracket.
  1. Remove 4 flange nuts securing front pipe to manifold.

Parts & tools for this job For 1995 Rover 400

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