Coolant pump mounting - models with air conditioning

Do not carry out further dismantling if component is removed for access only.

15. Remove bolt securing auxiliary drive belt tensioner to mounting.
16. Remove tensioner and fit to new mounting.
17. Fit bolt securing tensioner to mounting and tighten to 45 Nm.

Refit

1. Clean mating faces of mounting and cylinder block.
2. Lubricate new ’O’ ring with Loctite 405 and fit to mounting.
3. Position mounting to block and secure with bolts. Tighten bolts to 45 Nm.
4. Fit front beam. See FRONT SUSPENSION, Repairs.
5. Remove stand(s) and lower vehicle.
6. Clean mating faces of coolant pump mounting, coolant pump, and coolant pump cover.
7. Lubricate new ’O’ rings with clean engine oil and fit to coolant pump.
8. Fit coolant pump to mounting.
9. Fit cover to mounting and tighten bolts to 45 Nm.
10. Fit coolant pipe between radiator, coolant outlet elbow and coolant pipe and secure with clips.
11. Fit hose between intercooler and inlet manifold and secure with clips.
12. Fill cooling system. See Adjustments.
13. Fit PAS pump. See STEERING, Repairs.
14. Connect battery earth lead.

COOLANT PUMP MOUNTING - MODELS WITH AIR CONDITIONING

Service repair no - 26.50.42.20

Remove

1. Disconnect battery earth lead.
2. Raise front of vehicle.

WARNING: Support on safety stands.

3. Remove acoustic cover. See BODY, Exterior fittings.
4. Remove auxiliary drive belt. See ELECTRICAL, Repairs.

5. Disconnect multiplug from alternator.
6. Release cover, remove nut and disconnect battery cable from alternator.