Workshop Manuals Factory service & repair Rover
Rover 620 Diesel Repair Manual Supplement (1995-1999)04 · Engine management system
04 · Engine

No 2. injector only (page 2 of 5)

Make
Rover
Model
600 620 Diesel Repair Manual Supplement
Year
1995–1999
Section
Repairs
Engine management systemNo 2. injector only · page 2 of 5
Diagram
  1. Remove injection pump drive gear retaining nut.
  2. Remove locking pin tool 18G 1717 from injection pump drive gear.
Remove locking pin tool 18G 1717 from injection pump drive gear.
  1. Fit tool 18G 1512 to injection pump drive gear.
  2. Rotate tool 18G 1512 centre bolt clockwise to break injection pump drive gear from taper.

CAUTION: Do not allow pump shaft to rotate.

  1. Remove tool 18G 1512 from drive gear.
Remove tool 18G 1512 from drive gear.
  1. Slacken clip and disconnect intercooler hose from inlet manifold intake pipe.
  2. Remove bolt securing support bracket to inlet manifold intake pipe.
  3. Remove 2 bolts securing EGR recirculation pipe to inlet manifold intake pipe.
  4. Remove 2 bolts securing inlet manifold intake pipe to manifold chamber.
  5. Remove and discard gasket.
Remove and discard gasket.
  1. Release injector needle lift sensor multiplug from injection pump bracket.
  2. Release and disconnect 2 injection pump multiplugs.
  3. Release clip and disconnect fuel feed hose from injection pump banjo.
  4. Release clip and disconnect fuel return hose from injection pump banjo.
  5. Disconnect spill return hose from injection pump banjo.

CAUTION: Plug the connections.

Parts & tools for this job For 1995 Rover 600

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