No 2. injector only (page 4 of 5)
- Make
- Rover
- Model
- 600 620 Diesel Repair Manual Supplement
- Year
- 1995–1999
- Section
- Repairs
Engine management systemNo 2. injector only · page 4 of 5
- Clean top of fuel injection pump around fuel shut-off solenoid.
- Position absorbent cloth around fuel shut-off solenoid.
- Remove nut and disconnect cable from fuel shut-off solenoid.
- Using a 24 mm spanner slacken fuel shut-off solenoid from injection pump.
- Unscrew and remove fuel shut-off solenoid
- Collect fuel shut-off solenoid plunger, spring and ’O’ ring.
CAUTION: Plug fuel shut-off solenoid housing.
- Remove 2 nuts and bolts securing injection pump support bracket to abutment bracket, remove bracket.
- Remove 3 Allen screws securing abutment bracket to injection pump, remove bracket.
- Remove fuel feed banjo bolt from injection pump, discard 2 sealing washers.
- Remove fuel feed banjo adaptor from injection pump, discard sealing washer.
- Remove fuel return banjo from injection pump, discard 2 sealing washers.
- Remove fuel return banjo adaptor from injection pump, discard sealing washer.
CAUTION: Plug the connections.
- Fit fuel return banjo adaptor to injection pump, use new sealing washer and tighten to 25 Nm.
- Fit fuel return banjo to injection pump, use new sealing washers and tighten to 25 Nm.
- Fit fuel feed banjo adaptor to injection pump, use new sealing washers and tighten to 25 Nm.
- Fit fuel feed banjo to injection pump, use new sealing washers and tighten to 25 Nm.
- Fit abutment bracket to injection pump, fit Allen screws and tighten to 8 Nm.
Parts & tools for this job For 1995 Rover 600
- PARTFuel filterSearch: Rover 600 1995 fuel filter
- TOOLFuel pressure test kitSearch: fuel pressure test kit
- TOOLFuel line disconnect toolSearch: fuel line disconnect tool
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