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Rover 620 Diesel Repair Manual Supplement (1995-1999)04 · Engine management system
04 · Engine

No 2. injector only (page 4 of 5)

Make
Rover
Model
600 620 Diesel Repair Manual Supplement
Year
1995–1999
Section
Repairs
Engine management systemNo 2. injector only · page 4 of 5
Diagram
  1. Clean top of fuel injection pump around fuel shut-off solenoid.
  2. Position absorbent cloth around fuel shut-off solenoid.
  3. Remove nut and disconnect cable from fuel shut-off solenoid.
  4. Using a 24 mm spanner slacken fuel shut-off solenoid from injection pump.
  5. Unscrew and remove fuel shut-off solenoid
  6. Collect fuel shut-off solenoid plunger, spring and ’O’ ring.

CAUTION: Plug fuel shut-off solenoid housing.

Collect fuel shut-off solenoid plunger, spring and ’O’ ring.
  1. Remove 2 nuts and bolts securing injection pump support bracket to abutment bracket, remove bracket.
  2. Remove 3 Allen screws securing abutment bracket to injection pump, remove bracket.
  3. Remove fuel feed banjo bolt from injection pump, discard 2 sealing washers.
  4. Remove fuel feed banjo adaptor from injection pump, discard sealing washer.
  5. Remove fuel return banjo from injection pump, discard 2 sealing washers.
  6. Remove fuel return banjo adaptor from injection pump, discard sealing washer.

CAUTION: Plug the connections.

  1. Fit fuel return banjo adaptor to injection pump, use new sealing washer and tighten to 25 Nm.
  2. Fit fuel return banjo to injection pump, use new sealing washers and tighten to 25 Nm.
  3. Fit fuel feed banjo adaptor to injection pump, use new sealing washers and tighten to 25 Nm.
  4. Fit fuel feed banjo to injection pump, use new sealing washers and tighten to 25 Nm.
  5. Fit abutment bracket to injection pump, fit Allen screws and tighten to 8 Nm.

Parts & tools for this job For 1995 Rover 600

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