No 2. injector only (page 5 of 5)

46. Fit injection pump support bracket to abutment bracket, align multiplug mounting bracket, fit but do not tighten nuts and bolts.
47. Lubricate and fit new ’O’ ring to fuel shut-off solenoid.
48. Clean fuel shut-off solenoid plunger.
49. Fit plunger and spring to fuel shut-off solenoid.
50. Fit fuel shut-off solenoid to fuel injection pump and tighten to 20 Nm.
51. Connect cable to fuel shut-off solenoid, fit and tighten terminal nut.

Refit

1. Clean injection pump and gearbox mounting plate mating faces.
2. Fit injection pump to gearbox mounting plate studs, align multiplug mounting bracket, fit nuts and tighten to 25 Nm.
3. Align injection pump support bracket to engine, fit bolts and tighten to 25 Nm.
4. Tighten nuts and bolts securing injection pump abutment bracket to support bracket to 25 Nm.
5. Position injector pipes to fuel injection pump and injectors, tighten unions to 28 Nm.

CAUTION: To prevent damage to fuel system pipes or components use 2 spanners when tightening unions.

6. Connect spill return hose to injector pump banjo.
7. Connect fuel return hose to injection pump banjo and secure clip.
8. Connect fuel feed hose to injection pump banjo and secure clip.
9. Connect injection pump multiplugs and secure to bracket.
10. Secure injector needle lift sensor multiplug to injection pump bracket.
11. Clean inlet manifold intake pipe and EGR recirculation pipe to manifold chamber mating faces.
12. Fit new gasket to manifold chamber, position inlet manifold intake pipe, fit bolts and tighten to 25 Nm.
13. Align EGR recirculation pipe to inlet manifold intake pipe, fit bolts and tighten to 25 Nm.
14. Fit and tighten bolt securing support bracket to inlet manifold intake pipe.
15. Connect intercooler hose to inlet manifold intake pipe and tighten clip.
16. Clean injection pump drive gear and shaft.
17. Fit drive gear to injection pump.
18. Fit locking pin tool 18G 1717 to injection pump drive gear and engage into gearbox mounting plate.
19. Fit spring washer and nut to injection pump shaft and tighten to 60 Nm.
20. Slacken injector pump shaft clamp bolt.
21. Position spacer beneath clamp bolt.
22. Tighten clamp bolt to 10 Nm.
23. Fit injection pump timing belt. See MAINTENANCE.
24. Position sound deadening pad and secure with bolts.
25. Connect battery earth lead.