Fluid pan gasket

FLUID PAN GASKET

Service repair no - 44.24.05

Remove

1. Raise front of vehicle.

WARNING: Support on safety stands.

2. Drain gearbox fluid. See Adjustments.

3. Remove 21 bolts securing fluid pan to gearbox.
4. Remove fluid pan.

Refit

1. Clean fluid pan and mating face on gearbox.
2. Apply RTV to contact face on fluid pan.
3. Position fluid pan, fit and tighten progressively bolts to 7 Nm.
4. Remove stand(s) and lower vehicle.
5. Fill gearbox with correct grade and quantity of fluid. See Adjustments.

FLUID COOLER

Service repair no - 44.24.10

Remove

1. Drain engine cooling system. See COOLING SYSTEM - ’KV6’, Adjustments.
2. Remove air cleaner assembly. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
3. Position container below fluid cooler.
4. Release clip securing bottom hose to top of fluid cooler.

5. Disconnect union and release outlet pipe from gearbox adapter.
6. Disconnect union and release inlet pipe from gearbox adapter.
7. Remove 2 screws securing mounting bracket to engine mounting.
8. Remove fluid cooler from bottom hose. Do not carry out further dismantling if component is removed for access only.
9. Release clip and remove hose from bottom of fluid cooler.
10. Disconnect union and remove outlet pipe.
11. Disconnect union and remove inlet pipe.