Automatic gearbox
- Make
- Rover
- Model
- 800 Workshop Manual
- Year
- 1996–1999
- Section
- Repairs › Automatic gearbox
Automatic gearbox - JF403EAutomatic gearbox · page 1 of 9
AUTOMATIC GEARBOX
Service repair no - 44.20.02/99
Remove
- Disconnect battery earth lead.
- Release spring clips retaining bonnet struts.
- Disconnect struts and tie bonnet back.
- Remove engine acoustic cover. See BODY, Repairs.
- Remove air cleaner assembly. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
- Release clip securing air intake hose to throttle housing and disconnect hose.
- Remove 3 bolts securing idle air control valve to inlet manifold chamber.
- Remove valve complete with intake hose.
- Remove and discard gasket.
CAUTION: Plug manifold chamber to prevent ingress of foreign matter.
- Release 2 engine harness multiplugs from bracket on throttle housing.
- Disconnect 2 breather hoses from throttle housing.
- Disconnect multiplug from variable induction system (VIS) motor.
- Remove 5 bolts securing throttle housing to manifold chamber.
- Release throttle housing from manifold chamber, disconnect throttle position sensor multiplug and position throttle housing aside.
- Remove and discard throttle housing gasket.
- Disconnect purge hose from manifold chamber.
- Raise front of vehicle.
WARNING: Support on safety stands.
- Remove road wheel(s).
- Remove underbelly panel. See BODY, Repairs.
- Drain gearbox fluid. See Adjustments.
- Remove 3 screws securing LH under wing splash shield. Collect spacer and remove shield.
Parts & tools for this job For 1996 Rover 800
- PARTTransmission filter kitSearch: Rover 800 1996 transmission filter kit
- FLUIDAutomatic transmission fluidSearch: Rover automatic transmission fluid
- TOOLFluid transfer pumpSearch: fluid transfer pump
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