Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Engine - KV605 Engine - diesel06 Engine - T Series07 Emission control08 Engine management system - MEMS09 Engine management system - EDC10 Fuel delivery system11 Cooling system - KV612 Cooling system - diesel13 Manifold & exhaust systems14 Clutch15 Manual gearbox - PG116 Manual gearbox - T75017 Automatic gearbox - JF403E18 Drive shafts19 Steering20 Brakes21 Restraint systems22 Body23 Air conditioning24 Wipers & washers25 Electrical26 Instruments
Rover 800 Workshop Manual (1996-1999)14 · Clutch
14 · Transmission

Master cylinder - KV6 (page 2 of 2)

Make
Rover
Model
800 Workshop Manual
Year
1996–1999
Section
Repairs
ClutchMaster cylinder - KV6 · page 2 of 2
Diagram
  1. Remove master cylinder and damper assembly.
  2. Remove master cylinder gasket.
  3. Disconnect 2 unions and remove connecting pipe.

CAUTION: Plug the connections.

  1. Remove 2 nuts securing damper bracket.
  2. Remove damper from master cylinder.

Refit

  1. Fit damper bracket to master cylinder, tighten nuts to 12 Nm.
  2. Fit connecting pipe to damper, tighten unions to 15 Nm.
  3. Clean joint faces and fit gasket to master cylinder.
  4. Fit master cylinder, ensuring push rod fork engages with pedal, tighten nuts to 12 Nm.
  5. Fit clevis pin to secure push rod to pedal and retain with ’R’ clip
  6. Fit closing panel and secure with turnbuckles.
  7. Connect pipe to damper, tighten union to 15 Nm.
  8. Secure pipe to body clip.
  9. Connect hose to master cylinder, secure with clip.
  10. Bleed clutch system. See Adjustments.

Parts & tools for this job For 1996 Rover 800

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