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Fiat 500 Factory Service Manual (2007-2024)18 · Body panels and frame
18 · Body & interior

R.r. front side door

Make
Fiat
Model
500 Factory Service Manual
Year
2007–2024
Section
Removing-refitting › R.r. front side door
Body panels and frameR.r. front side door

R.R. FRONT SIDE DOOR

Operation 7210E36 · EXTERNAL PARTS

1.2 8v, 1.3 Multijet, 1.4 16v

Removing

- Disconnect the negative battery terminal.

DescriptionConnector
BatterySee A001 BATTERY

Op. 7040L42

1. Undo the bolts (1a) and place the bonnet release lever (1b) to one side.

This operation should only be carried out if the driver''s front door is being removed.

R.R. FRONT SIDE DOOR

1. Disconnect the electrical coupling for the front door and release it from the mounting bracket.

DescriptionConnector
1Left front door couplingSee D030 DRIVER'S FRONT DOOR COUPLING
DescriptionConnector
1Right front door couplingSee D031 PASSENGER FRONT DOOR COUPLING
R.R. FRONT SIDE DOOR

1. Release the section of the door electrical wiring (1a) which is connected in the passenger compartment to the remaining wiring via the special opening (1b) in the bodyshell.

R.R. FRONT SIDE DOOR

- Prepare the equipment for supporting the front door.

1. Undo the bolts (1a), bodyshell side for the door check strap (1b).

- Carry out the same operation on the remaining door hinges.

R.R. FRONT SIDE DOOR

1. Undo the bolt fixing the fixed/moving hinges join.

R.R. FRONT SIDE DOOR

- Remove the front door.

Refitting

- Fit the front door in place.

1. Tighten the bolt fixing the fixed/moving hinges join to the recommended torque.

- Carry out the same operation on the remaining door hinges.

ComponentFasteningdiaValue (daNm)Validity
Join between front door fixed/moving hingesBoltM61.5all versions
R.R. FRONT SIDE DOOR

1. Tighten the bodyshell side bolt (1a) fixing the door check strap (1b) to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Front door rod (on body)BoltM82.4all versions
R.R. FRONT SIDE DOOR

- Remove the equipment for supporting the front door.

1. Reposition the section of the door electrical wiring (1a) which is connected in the passenger compartment to the remaining wiring via the special opening (1b) in the bodyshell.

R.R. FRONT SIDE DOOR

1. Connect the electrical coupling for the front door and fit it to the mounting bracket.

DescriptionConnector
1Left front door couplingSee D030 DRIVER'S FRONT DOOR COUPLING
DescriptionConnector
1Right front door couplingSee D031 PASSENGER FRONT DOOR COUPLING
R.R. FRONT SIDE DOOR

- Place the bonnet release lever in position and tighten the fixing bolts.

This operation should only be carried out if the driver''s front door is being refitted.

Op. 7040L42

- Connect the negative battery terminal.

DescriptionConnector
BatterySee A001 BATTERY

The alignment operation is only necessary if the front door is being replaced with a new one. If this is not the case, the operation should not be carried out because the door was dismantled separating the moving hinges from the fixed hinges.

Parts & tools for this job For 2007 Fiat 500

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