R.R. REAR LIGHT CLUSTER HOUSING

Operation 7210B75 · STRUCTURAL ELEMENTS (CENTRE AND REAR SECTION)

1.2 8v, 1.3 Multijet, 1.4 16v

Removing

Op. 7210E28 R.R. ROOF PANEL

Op. 7210E34 R.R. ROOF PANEL/SIDE PANEL CONNECTION PROFILE-MOULDING

Op. 7210E52 R.R. REAR WING

- Ensure that the components connected are not distorted by checking the body alignment measurements with suitable equipment (reference rigs, templates or gauges).

- Straighten the body as necessary.

- Use a rotary brush to remove the paint and gain access to the spot welds.

1. Use the drill to chamfer the spot welds shown in the diagram.

2. Use the chamfering machine to remove the spot welds shown in the diagram.

- Use a hammer and chisel to remove the previously chamfered spot welds.

- Work in the top part of the headlamp housing

- Use a rotary brush to remove the paint and gain access to the spot welds.

1. Use the chamfering machine to remove the spot welds shown in the diagram.

- Use a hammer and chisel to remove the previously chamfered spot welds, then remove the headlamp housing.

1. Straighten the edges of the panel.

- Remove the spot weld residues using a disc grinder.

- Correct any distortions to the panel using a mallet and dolly block.

- Apply electroweldable paint to the edges of the bodyshell involved in the welding later on.

Refitting

1. Remove the anti-corrosion treatment from the perimeter of the replacement part shown in the diagram using a rotary brush.

- Apply electro-galvanizing paint to the surfaces treated previously.

1. Remove the anti-corrosion treatment from the perimeter of the replacement part shown in the diagram using a rotary brush.

- Apply electro-galvanizing paint to the surfaces treated previously.

- Position the replacement part correctly on the bodyshell and secure it using self-locking clamps.

- Check that it is perfectly aligned.

1. Use a spot welder to weld the areas shown in the diagram.

2. Use the seam welder to fill weld the areas shown in the diagram.

- Correct any distortions to the panel using a mallet and dolly block.

1. Use a spot welder (three panels) to weld the areas shown in the diagram.

- Correct any distortions to the panel using a mallet and dolly block.

- Use a rotary brush to clean the previously welded areas.

- Apply rustproofing to the areas involved in the welding.

Op. 7210E52 R.R. REAR WING

Op. 7210E34 R.R. ROOF PANEL/SIDE PANEL CONNECTION PROFILE-MOULDING

Op. 7210E28 R.R. ROOF PANEL