Repair

Repair

Front valance assembly - RH

Remove

10. Remove RH front mud flap.
11. Remove insulation pad from engine bulkhead.
12. Remove windscreen side finisher.

1. Remove existing panel(s), prepare panel joint

Repair

faces and install new panel(s) in accordance with Panel Replacement Procedure. Punch or drill holes in new panel for plug welding as shown.

Refit

1. Fit harness to valance.
2. Fit and secure expansion tank to fixings.
3. Fit fuse box.
4. Fit battery tray.
5. Fit battery. CHARGING AND STARTING, REPAIRS, Battery.
6. Fit front wing. EXTERIOR FITTINGS, REPAIRS, Wing - front - up to 03MY.
7. Connect leads/multiplug to alternator.
8. Connect battery leads, negative lead last.

Refit

1. Disconnect battery eath lead.
2. Remove front bulkhead assembly. PANEL REPAIRS, REPAIRS, Front bulkhead assembly.
3. Remove engine compartment fusebox and related wiring.
4. Remove radiator expansion tank from mountings and position aside.
5. Petrol models: Remove cruise control actuator mounting bracket.
6. Diesel models: Remove EGR modulator mounting bracket.
7. RHD models: Remove brake servo. BRAKES, REPAIRS, Servo - brake.
8. Remove brake pipes from valance assembly.
9. Remove RH road wheel.

EXTERIOR FITTINGS, REPAIRS, Side finisher - windscreen.

1. Remove existing panel(s), prepare panel joint faces and install new panel(s) in accordance with Panel Replacement Procedure. Punch or drill holes in new panel for plug welding as shown.

1. Fit windscreen side finisher. EXTERIOR FITTINGS, REPAIRS, Side finisher - windscreen.
2. Fit insulation pad to engine bulkhead.
3. Fit front mud flap.
4. Fit road wheel and tighten nuts to 140 Nm (103 lbf.ft).
5. Fit brake pipes to valance assembly.