Workshop Manuals Factory service & repair Land Rover
01 Introduction02 General information03 General data04 Identification numbers05 Torque wrench settings06 Lifting and towing07 Capacities, fluids and lubricants08 Maintenance09 Engine - Td510 Engine - V811 Emission control - Td512 Emission control - V813 Engine management system - Td514 Engine management system - V815 Fuel delivery system - Td516 Fuel delivery system - V817 Cooling system - Td518 Cooling system - V819 Manifolds and exhaust systems - Td520 Manifolds and exhaust systems - V821 Clutch - Td522 Clutch - V823 Manual gearbox - R38024 Transfer box - LT230SE25 Automatic gearbox - ZF4HP22/2426 Propeller shafts27 Rear axle28 Front axle29 Steering30 Front suspension31 Rear suspension32 Brakes33 Restraint systems34 Doors35 Exterior fittings36 Interior trim components37 Screens38 Seats39 Sunroof40 Chassis and body dimensions41 Panel repairs42 Body sealing materials43 Corrosion prevention and sealing44 Painting45 Heating and ventilation46 Air conditioning47 Wipers and washers48 Charging and starting49 Lighting50 Body control unit51 Alarm system and horn52 Windows53 In car entertainment54 Harnesses55 Driving aids56 Navigation system57 Instruments
Land Rover Discovery II (UK)41 · Panel repairs
41 · General

Repair

Make
Land Rover
Model
Discovery II (UK)
Section
Repairs › Repair
Panel repairsRepair

Repair

M77 1715A
  1. Remove existing panel(s), prepare panel joint faces and install new panel(s) in accordance with Panel Replacement Procedure. Punch or drill holes in new panel for plug welding as shown.
  2. During welding operations, apply 'Heat shrink paste' to roof and body side panel to avoid heat damage to paintwork.

Refit

  1. Fit and secure wiring.
  2. Fit side and rear drip rail finishers.
  3. Fit alpine light glass. SCREENS, REPAIRS, Glass - alpine light.
  4. Fit windscreen. SCREENS, REPAIRS, Windscreen.
  5. Fit 'D' post outer trim finishers.
  6. Fit rear door aperture seals.
  7. Fit tread plates to rear door apertures.
  8. Fit front door aperture seals.
  9. Fit 'A' post lower trim panels.
  10. Fit tread plates to front door apertures.
  11. Fit roof bars. EXTERIOR FITTINGS, REPAIRS, Roof bars.
  12. Fit rear headrests.
  13. Fit rear seats. SEATS, REPAIRS, Seat - rear.
  14. Fit front seats. SEATS, REPAIRS, Seat - front.
  15. Models with fixed roof: Fit head lining. INTERIOR TRIM COMPONENTS, REPAIRS, Headlining.
  16. Models with sunroof: Fit sunroof drain tubes.
  17. Models with sunroof: Fit rear sunroof. SUNROOF, REPAIRS, Sunroof - rear.
  18. Models with sunroof: Fit front sunroof. SUNROOF, REPAIRS, Sunroof - front.
  19. Connect leads/multiplug to alternator.
  20. Connect battery leads, negative lead last.

Parts & tools for this job For Land Rover Discovery

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