Repair

Repair

1. Remove existing panel(s), prepare panel joint faces and install new panel(s) in accordance with Panel Replacement Procedure. Punch or drill holes in new panel for plug welding as shown.

Refit

1. Fit centre brace.
2. Fit 2 bolts securing bulkhead to chassis and tighten bolts to 45 Nm (33 lbf.ft).
3. Fit crush can.
4. Models with A/C: Fit A/C pipes.
5. Fit horn. ALARM SYSTEM AND HORN, REPAIR, Vehicle horn.
6. Fit battery and battery tray. Do not connect leads. CHARGING AND STARTING, REPAIRS, Battery.
7. Fit headlamp wiring and headlamp levelling motors.
8. Fit repeater lamp. LIGHTING, REPAIRS, Lamp - front repeater.
9. Fit headlamp. LIGHTING, REPAIRS, Headlamp - up to 03MY.
10. Diesel models: Fit gearbox fluid cooler.
11. Models with A/C: Fit condensor. AIR CONDITIONING, REPAIRS, Condenser.
12. Fit bumper assembly. EXTERIOR FITTINGS, REPAIRS, Bumper assembly - front.
13. Connect leads/multiplug to alternator.
14. Connect battery leads, negative lead last.