Repair (page 2 of 2)

Refit

1. Fit centre braces. Headlamp mounting panel - RH
2. Fit 2 bolts securing bulkhead to chassis and tighten bolts to 45 Nm (33 lbf.ft).
3. Fit crush cans. Remove
4. Models with A/C: Fit A/C pipes.
5. Fit RH horn. ALARM SYSTEM AND HORN, REPAIR, Vehicle horn.
6. Fit headlamp wiring and headlamp levelling motors.
7. Fit RH and LH headlamps. LIGHTING, REPAIRS, Headlamp - up to 03MY.
8. Diesel models: Fit gearbox fluid cooler.
9. Models with A/C: Fit condensor. AIR CONDITIONING, REPAIRS, Condenser.
10. Fit washer reservoir. WIPERS AND WASHERS, REPAIRS, Reservoir - washer - up to 03MY.
11. Connect leads/multiplug to alternator.
12. Connect battery leads, negative lead last.
10. Remove battery and battery tray.
11. Remove horn.
12. Remove RH crush can.
13. Remove 2 bolts securing front bulkhead
14. Remove RH centre brace.
1. Disconnect both battery leads, negative lead first.

2. Disconnect leads/multiplug from alternator.

3. Remove front bumper assembly. EXTERIOR FITTINGS, REPAIRS, Bumper assembly - front.
4. Models with A/C: Remove condensor. AIR CONDITIONING, REPAIRS, Condenser.
5. Diesel models: Remove gearbox fluid cooler.
6. Remove RH headlamp. LIGHTING, REPAIRS, Headlamp - up to 03MY.
7. Remove RH repeater lamp. LIGHTING, REPAIRS, Lamp - front repeater.
8. Release headlamp levelling motor and position aside.
9. Release headlamp wiring and position aside.

CHARGING AND STARTING, REPAIRS, Battery.

ALARM SYSTEM AND HORN, REPAIR, Vehicle horn.

assembly to chassis.