Workshop Manuals Factory service & repair Land Rover
Land Rover Discovery II (UK)29 · Steering
29 · Steering & suspension

Power steering box - LHD - diesel (page 4 of 4)

Make
Land Rover
Model
Discovery II (UK)
Section
Repairs
SteeringPower steering box - LHD - diesel · page 4 of 4
Diagram
  1. With assistance remove 2 nuts and bolts securing RH engine mounting to chassis.
  2. Support the engine weight on a jack.

CAUTION: To prevent damage to components, cushion the jack pad with a block of wood or hard rubber.

  1. Raise the engine sufficiently to allow the steering box to clear the sump.
Raise the engine sufficiently to allow the steering box to clear the sump.
  1. Models with ACE: Position ACE control arms to access steering box bolts.
  2. With assistance remove 4 bolts securing steering box and remove steering box.
  3. Remove centralising bolt from steering box.

Refit

  1. Fit centralising bolt to steering box.
  2. With assistance, position steering box, fit bolts and tighten to 90 Nm (66 lbf.ft).
  3. Lower the engine onto its mountings. Fit engine mounting bolts and tighten to 85 Nm (63 lbf.ft).
  4. Models with ACE: Ensure washer is in place on lower ball joint of anti-roll bar link, then connect lower ball joint to axle. Tighten nut to 100 Nm (74 lbf.ft).
  5. Position drag link, fit nut and tighten to 80 Nm (59 lbf.ft).
  6. Position Panhard rod, fit bolt and nut and tighten to 230 Nm (170 lbf.ft).
  7. Position coolant rail and secure with clips and bolt.
  8. Fit coolant hoses and secure with clips.
  9. Models with ACE: Fit and tighten bolt securing ACE pipes to chassis.
  10. Clean PAS pipe ends and 'O' ring recess.
  11. Lubricate new 'O' rings for PAS pipes with clean PAS fluid.
  12. Fit 'O' rings to PAS pipes and position pipes in steering box. Fit PAS pipe bracket and tighten bolt to 22 Nm (16 lbf.ft).
  13. Ensure steering wheel is centralised. Fit universal joint between steering box and intermediate shaft and tighten bolts to 25 Nm (18 lbf.ft).
  14. Remove centralising bolt from steering box.
  15. Fit intercooler to turbo hose and secure with clips.
  16. Fit road wheel(s) and tighten nuts to 140 Nm (103 lbf.ft).
  17. Remove stand(s) and lower vehicle.
  18. Connect battery earth lead.
  19. Fit battery cover.
  20. Refill cooling system. COOLING SYSTEM - Td5, ADJUSTMENTS, Drain and refill.
  21. Bleed PAS system. STEERING, ADJUSTMENTS, Hydraulic system - bleed.
  22. Centralise steering linkage STEERING, ADJUSTMENTS, Steering linkage - centralise.

Parts & tools for this job For Land Rover Discovery

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