Pump - power steering - diesel

Refit

1. Position PAS pump to auxiliary housing and locate housing to engine. Fit and tighten auxiliary housing bolts to 40 Nm (30 lbf.ft).
2. Tighten auxiliary housing nut to 10 Nm (7 lbf.ft).
3. Fit bolts securing PAS pump and tighten to 22 Nm (16 lbf.ft).
4. Position PAS pump pipe bracket, fit and tighten bolt to 22 Nm (16 lbf.ft).
5. Fit and tighten PAS pump pressure pipe.
6. Fit PAS pump inlet hose and secure with clip.
7. Position jockey pulley and tighten bolt to 50 Nm (37 lbf.ft).
8. Clean PAS pump pulley mating faces.
9. Position PAS pump pulley, fit bolts and tighten to 22 Nm (16 lbf.ft).
10. Models with ACE: Clean ACE pump dowels and dowel holes. Position ACE pump, fit bolts and tighten to 25 Nm (18 lbf.ft).
11. Models with A/C: Clean A/C compressor dowels and dowel holes. Position A/C compressor, fit bolts and tighten to 22 Nm (16 lbf.ft).
12. Position air intake hose and secure with clips.
13. Secure harness to air intake hose with new cable tie.
14. Fit auxiliary drive belt. CHARGING AND STARTING, REPAIRS, Belt - auxiliary drive..
15. Bleed PAS system. STEERING, ADJUSTMENTS, Hydraulic system - bleed.

Pump - power steering - diesel

$% 57.20.14

Remove

1. Remove auxiliary drive belt. CHARGING AND STARTING, REPAIRS, Belt - auxiliary drive.

2. Remove 3 bolts securing PAS pump pulley and remove pulley.
3. Position tray to catch spillage, release PAS pump pressure pipe.

4. Remove clip and release PAS pump inlet hose.

CAUTION: Always fit plugs to open connections to prevent contamination.

5. Remove 4 bolts and remove PAS pump.

6. Remove bolt, and remove mounting bracket from PAS pump.
7. Remove 2 bolts, remove low pressure adaptor pipe and discard 'O' ring.