Reassembly (page 2 of 2)

Make

Land Rover

Model

Discovery II (UK)

Section

Overhaul

Transfer box - LT230SEReassembly · page 2 of 2

21. Clean threads of differential lock warning lamp switch(es).
22. Up to 03 MY: Fit nut to switch head with counterbore positioned towards switch head. The nut acts as a spacer to ensure that switch setting is correct. Always ensure that nut is fully tightened to switch head (no gap).
23. Apply Hylomar PL 32 sealant to threads of differential warning lamp switch(es).
24. Up to 03 MY: Position switch into front output housing until nut bottoms out on housing, tighten nut to 11 Nm (8 lbf.ft).
25. 03 MY onwards: Fit new sealing washers to switches, fir switches to front output housing and tighten to 25 Nm (18 lbf.ft).
26. Operate differential lock selector lever and check that detent ball can be felt to positively engage/disengage with grooves in shaft. Screw plug in or out until setting is correct.

27. Fit output flange, new felt and steel washers and new retaining nut.
28. Using tool LRT-51-003 to restrain flange, tighten output flange nut to 162 Nm (119 lbf.ft).

24 General