Workshop Manuals Factory service & repair Land Rover
Land Rover Discovery II (UK)24 · Transfer box - LT230SE
24 · General

Transfer box - V8 (page 3 of 3)

Make
Land Rover
Model
Discovery II (UK)
Section
Repairs
Transfer box - LT230SETransfer box - V8 · page 3 of 3
Diagram
  1. Remove 4 bolts and nut securing RH mounting to body and transfer box.
  2. Remove nut securing LH mounting to body.
  3. Raise gearbox and remove RH mounting.
  4. With assistance, remove transfer box from gearbox.
  5. Remove input shaft oil seal. TRANSFER BOX - LT230SE, REPAIRS, Oil seal - input shaft.

Refit

  1. Fit new input shaft oil seal. TRANSFER BOX - LT230SE, REPAIRS, Oil seal - input shaft.
  2. Clean transfer box to gearbox mating faces.
  3. Raise transfer box on jack and align to guide studs LRT-41-009.
  4. Clean transfer box to gearbox bolt threads.
  5. Apply Loctite 290 to bolt and stud threads.
  6. Fit and lightly tighten 2 bolts and nut securing transfer box to gearbox. If new stud is to be fitted apply Loctite 290 to threads of stud and tighten to 45 Nm (33 lbf.ft)
  7. Remove guide studs, fit and lightly tighten 3 bolts.
  8. Tighten bolts and nut by diagonal selection to 45 Nm (33 lbf.ft.
  9. Position gearbox RH mounting and tighten bolts to 85 Nm (63 lbf.ft).
  10. Tighten gearbox RH mounting nut to 48 Nm (35 lbf.ft).
  11. Fit nut to LH mounting and tighten to 48 Nm (35 lbf.ft).
  12. Remove 4 bolts securing support plate to gearbox jack.
  13. Remove 4 bolts securing support plate LRT-99- 010 to transfer box and remove plate.
  14. Clean threads of bottom plate bolts.
  15. Apply Loctite 290 to threads of bolts.
  16. Fit 4 bolts securing bottom plate and tighten to 25 Nm (18 lbf.ft).
  17. Using new washers position breather pipe and tighten banjo bolt.
  18. Connect multiplug to transfer box neutral switch and secure harness.

19. If fitted - Connect Lucars to differential lock switch.

  1. Connect multiplug and Lucars to reverse lamp switch and oil temperature sensor.
  2. Position high/low ratio selector cable and secure with 'C' washer and clevis pin.
  3. Secure cable to fuel pipes with new cable ties.
  4. Clean handbrake back plate and mating face.
  5. Position handbrake back plate, fit bolts and tighten to 75 Nm (55 lbf.ft).
  6. Clean handbrake drum.
  7. Fit handbrake drum and tighten retaining screw.
  8. Fit front propeller shaft. PROPELLER SHAFTS, REPAIRS, Propeller shaft - front.
  9. Fit rear propeller shaft. PROPELLER SHAFTS, REPAIRS, Propeller shaft - rear.

29. Clean exhaust silencer and tail pipe mating faces.

  1. Position silencer and secure on mountings, using a new gasket align to tail pipe, fit nuts and tighten to 25 Nm (18 lbf.ft).

31. Position rear cross member, fit bolts and tighten to 26 Nm (19 lbf.ft).

  1. Refill transfer box with oil. MAINTENANCE, PROCEDURES, Transfer box.
  2. Fit front exhaust pipe. MANIFOLDS AND EXHAUST SYSTEMS - V8, REPAIRS, Front pipe.

Parts & tools for this job For Land Rover Discovery

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.