Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Maintenance05 Engine - K Series06 Engine - D Series07 Engine - L Series08 Engine - T Series09 Emission control10 Engine management system - MEMS11 Engine management system - PGMFi12 Engine management system - EDC13 Fuel delivery system14 Cooling system15 Cooling system - L Series16 Manifold & exhaust systems17 Clutch18 Manual gearbox - R6519 Manual gearbox - PG120 Automatic gearbox21 Drive shafts22 Steering23 Suspension24 Brakes25 Restraint systems26 Body27 Heating & ventilation28 Air conditioning29 Wipers & washers30 Electrical31 Instruments
Rover 400 Workshop Manual (1995-2000)23 · Suspension
23 · Steering & suspension

Rear damper (page 3 of 3)

Make
Rover
Model
400 Workshop Manual
Year
1995–2000
Section
Repairs
SuspensionRear damper · page 3 of 3
Diagram
  1. Loosen spring compressor and remove spring.
  2. Remove dust cover bump stop plate, bump stop from damper.
  3. Inspect dust cover and spring mounting rubbers for deterioration and damage.

Refit

  1. Fit spring to compressor.
  2. Fit bump stop, bump stop plate and dust cover to damper.
  3. Fit damper to spring ensuring fork is vertical and spring stop is to rear.
  4. Compress spring.
  5. Fit spring mounting plate ensuring studs are vertical, fit washer and NEW nut.
  6. Hold shaft with Allen key and tighten nut to 29 Nm.
  7. Release tension ensuring spring mounting plate and damper are aligned.
  8. Remove spring and damper assembly from spring compressor.
  9. Remove spring compressor from vice.
  10. Fit and align spring and damper assembly to vehicle ensuring nut on fork faces to the front. Fit new top mounting nuts, DO NOT tighten.
  11. Raise the lower arm and fit damper bolt, DO NOT tighten.
  12. Support lower arm with jack and fit bolt securing lower arm to trailing arm, DO NOT tighten.
  13. Raise jack to support weight of vehicle, tighten damper top mounting nuts to 38 Nm and fit cover.
  14. Tighten bolts securing lower arm to trailing arm to 47 Nm.
  15. Tighten damper to lower arm bolts to 47 Nm.
  16. Remove jack.
  17. Fit road wheel(s) and tighten nuts to correct torque. See INFORMATION, Torque wrench settings.
  18. Remove stand(s) and lower vehicle.
  19. Position boot side carpet and secure to retaining tags.
  20. Locate ’D’ post finisher to carpet retainer and engage retaining clips, secure with screws and fastener.
  21. Fit rubber to rear squab catch striker.
  22. Position parcel tray support panel and engage clips, fit retaining screw.
  23. Fit parcel shelf and secure support straps.
  24. Refit rear seat squab. See BODY, Seats and seat belts.

Parts & tools for this job For 1995 Rover 400

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