TIMING SYSTEM DRIVE CHAIN - R.R

Operation 1032A12 · CHAIN TIMING SYSTEM

1.3 Multijet

Removing

- Position the vehicle on a lift.

- Disconnect the negative battery terminal.

Op. 0010T20 ENGINE COOLANT - CHANGE

Op. 0010T40 CHANGE MANUAL GEARBOX OIL

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 1076B20 REAR EXHAUST SILENCER - R + R

Op. 1076B40 CENTRE EXHAUST PIPE - R.R.

Op. 1044B10 FUEL FILTER ASSEMBLY - R + R OR REPLACE

Op. 1088B10 ENGINE COOLANT SUPPLY RESERVOIR - R.R.

Op. 1088D10 RADIATOR COOLANT OUTLET HOSE - R.R.

Op. 1048B14 AIR DELIVERY HOSE BETWEEN TURBOCHARGER AND HEAT EXCHANGER - REPLACE

Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE

Op. 1088C12 WATER PUMP - R+R FOR VERSIONS WITH AIR CONDITIONING

Op. 1092G11 ENGINE COMPONENTS SINGLE DRIVE BELT - R.R. FOR VERSIONS WITH AIR CONDITIONING

Op. 1092A12 CRANKSHAFT PULLEY - R+R FOR VERSIONS WITH AIR CONDITIONING

Op. 1092G15 ENGINE COMPONENT SINGLE BELT MOVING TENSIONER - R.R. WITH BELT REMOVED

Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R.

Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.

Op. 1020A20 CRANKCASE OIL SUMP - R.R CLEAN SURFACES FOR SEALANT APPLICATION

Op. 1020B12 CHAIN-DRIVE VALVE GEAR COVER - R.R. AND GASKET REPLACEMENT FOR MODELS WITH AIR-CONDITIONER

1. Disarm the moving tensioner (1b) using a pin (1a).

1. Undo the timing driven pulley fixing bolt.

Mark the position of the exhaust side camshat toothed pulley, the timing drive pulley and the timing drive chain (if the chain removed is being reused); if the pulleys are being replaced, fit them with the writing facing outwards.

2. Remove the timing chain (2a) together with the camshaft driven pulley (2b) and the toothed drive pulley (2c).

Refitting

1. Fit the timing chain (1a) in place together with the camshaft driven pulley (1b) and the toothed drive pulley (1c).

2. Tighten the timing driven pulley bolt to the specified torque.

- Remove the pin from the mobile tensioner and check that the mobile tensioner piston is in contact with the pad.

Op. 1020B12 CHAIN-DRIVE VALVE GEAR COVER - R.R. AND GASKET REPLACEMENT FOR MODELS WITH AIR-CONDITIONER

Op. 1020A20 CRANKCASE OIL SUMP - R.R CLEAN SURFACES FOR SEALANT APPLICATION

Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.

Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R.

Op. 1092G15 ENGINE COMPONENT SINGLE BELT MOVING TENSIONER - R.R. WITH BELT REMOVED

Op. 1092A12 CRANKSHAFT PULLEY - R+R FOR VERSIONS WITH AIR CONDITIONING

Op. 1092G11 ENGINE COMPONENTS SINGLE DRIVE BELT - R.R. FOR VERSIONS WITH AIR CONDITIONING

Op. 1088C12 WATER PUMP - R+R FOR VERSIONS WITH AIR CONDITIONING

Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE

Op. 1048B14 AIR DELIVERY HOSE BETWEEN TURBOCHARGER AND HEAT EXCHANGER - REPLACE

Op. 1088D10 RADIATOR COOLANT OUTLET HOSE - R.R.

Op. 1088B10 ENGINE COOLANT SUPPLY RESERVOIR - R.R.

Op. 1044B10 FUEL FILTER ASSEMBLY - R + R OR REPLACE

Op. 1076B40 CENTRE EXHAUST PIPE - R.R.

Op. 1076B20 REAR EXHAUST SILENCER - R + R

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Op. 0010T40 CHANGE MANUAL GEARBOX OIL

Op. 0010T20 ENGINE COOLANT - CHANGE

- Connect the negative battery terminal.

- Remove the vehicle from the lift.