Gasket - cylinder head (page 4 of 9)

35. Fit camshaft cover to camshaft carrier, fit bolts and working from the centre outwards tighten Cylinder head - overhaul bolts to 10 Nm (7 lbf.ft).
36. Fit inlet manifold gasket.

$% 12.29.19.01 ENGINE - Td5, OVERHAUL, Gasket - inlet manifold.

Disassembly

37. Fit exhaust manifold gasket. ENGINE - Td5, OVERHAUL, Gasket - exhaust manifold.
38. EGR cooler fitted: Position EGR pipe to cooler, fit new Allen screws and tighten to 10 Nm (7 lbf.ft)

1. Remove cylinder head gasket. Due to the design of the cylinder head, which incorporates drillings for the fuel injection system, it is important that absolute cleanliness is adhered to when carrying out any work to the cylinder head. ENGINE - Td5, OVERHAUL, Gasket - cylinder head.

2. Note the gasket thickness indicator and ensure the same thickness gasket is used on refitment of cylinder head.

CAUTION: If new pistons, connecting rods or crankshaft are to be fitted, it will be necessary to measure piston stand proud in order to determine thickness of gasket required – See Pistons, Connecting rods and Cylinder Bores – Cylinder head gasket selection.

3. Remove 4 glow plugs.
4. Disconnect multiplugs from EUI's and remove harness from camshaft carrier. Remove and discard 'O' ring from harness multiplug.