Flywheel

Flywheel

$% 12.53.07

Remove

1. Remove gearbox MANUAL GEARBOX - R380, REPAIRS, Gearbox - V8.
2. Restrain flywheel.

3. Working in sequence, progressively slacken 6 bolts securing clutch cover to flywheel. Remove bolts.
4. Remove clutch cover.
5. Remove clutch plate.

6. Release crankshaft sensor multiplug from bracket.
7. Remove 2 bolts securing crankshaft sensor cover.
8. Remove crankshaft sensor cover.
9. Remove 2 nuts securing crankshaft sensor.
10. Remove crankshaft sensor.

11. Remove 6 bolts securing flywheel.
12. Remove flywheel. On early engines, balance weights are on engine side of flywheel; replacement flywheels will have balance weights on clutch side of flywheel.

Refit

1. Clean mating faces of flywheel and crankshaft, dowel and dowel hole.
2. Fit flywheel to crankshaft and tighten bolts to 78 Nm (58 lbf.ft).
3. Clean crankshaft sensor and mating face.
4. Fit crankshaft sensor and tighten nuts to 6 Nm (4.4 lbf.ft).
5. Fit crankshaft sensor cover and tighten bolts to 6 Nm (5 lbf.ft).
6. Fit crankshaft sensor multiplug to bracket.
7. Clean clutch cover, drive plate and spigot bush in end of crankshaft. Renew worn components as necessary.
8. If refitting existing drive plate, apply 'Molycote FB 180' to splines.